
MILLING INSERTS RE S1 FFX4 XNMU/W-04 "Bone Shaped" Inserts Rd° with 4 Cutting Edges INSL for Fast Feed Milling W1 Recommended Dimensions Tough 1 Hard Machining Data ap fz IC5820 IC5600 IC882 IC716 IC840 IC830 IC808 IC810 Designation INSL S1 RE W1 (mm) (mm/t) FFX4 XNMU 040310HP 9.58 3.97 1.00 7.16 • • • • • 0.20-0.80 0.20-0.80 FFX4 XNMU 040310RM-HP 9.58 3.97 1.00 7.16 • • 0.20-0.80 0.20-0.80 FFX4 XNMU 040310RM-T 9.58 3.95 1.00 7.16 • 0.20-0.80 0.40-1.20 FFX4 XNMU 040310T 9.58 3.95 1.00 7.16 • • • • 0.20-0.80 0.40-1.20 FFX4 XNMW 040310T 9.27 3.97 1.14 7.16 • 0.20-0.60 0.20-1.20 • For side plunging, the initial cutting feed is 0.1 mm/t • HP- for austenitic stainless steel, titanium and high temperature alloys • RM-reinforced type insert • T- for steel, ferritic and martensitic stainless steel and cast iron • XNMW-T- for hard material (up to 49 HRC) and uneven surfaces For tools, see pages: FFX4 ED (336) • FFX4 ED-M (336) • FFX4 ED-MM (337) • FFX4 FD-04 (337) Average Cutting Data for FFX4 Fast Feed Cutters Size 04 ISO class Workpiece material Cutting Speed & Feed DIN/ ISCAR Hardness Typical materials Insert Carbide D.O.C. vc fz ISO 513 Description mat. group* HB AISI/SAE/ASTM DIN W.-Nr. type grade ap (mm) (m/min) (mm/tooth) Coolant IC808 150-220 0.40-1.00 dry non-alloy steel 1-5 130-180 1020 1.040 IC830 150-200 0.40-1.20 dry/wet IC808 150-200 0.40-0.90 dry 6-8 260-300 4340 1.658 IC830 120-180 0.40-1.10 dry/wet low alloy steel HRC IC808 130-180 0.40-0.80 dry P 9 3135 1.5710 T/RM-T IC830 0.20-0.80 35-42** 120-160 0.40-1.00 dry/wet IC808 120-170 0.40-0.80 dry high alloy steel 10-11 200-220 H13 1.234 IC830 100-150 0.40-0.90 dry/wet ferritic/martensitic IC808 110-160 0.40-0.80 dry 12-13 200 420 1.402 stainless steel IC830 100-150 0.40-0.90 dry/wet IC830 80-120 0.20-0.80 austenitic HP/ IC840 80-140 0.20-0.80 M 14 200 304L 1.431 0.20-0.80 wet stainless steel RM-HP IC5820 100-160 0.20-0.80 IC882 80-130 0.20-0.80 grey cast iron 15-16 250 class 40 0.6025 (GG25) IC810 150-220 0.40-1.20 K nodular cast iron 17-18 200 class 65-45-12 0.7050 (GGG50) T/RM-T IC810 0.20-0.80 120-200 0.40-1.20 dry IC882 40-60 0.20-0.70 IC5820 40-80 0.20-0.70 31-32 220 330 1.486 IC840 40-80 0.20-0.70 IC830 40-75 0.20-0.70 IC882 20-30 0.20-0.70 high temperature HP/ IC5820 25-35 0.20-0.70 S 33-35 340 inconel 718 2.467 0.20-0.80 wet alloys and titanium RM-HP IC840 25-35 0.20-0.70 IC830 25-30 0.20-0.70 IC882 25-35 0.20-0.70 IC5820 25-40 0.20-0.70 36-37 30-32 AMS R56400 (Ti6AI4V ELI) IC840 25-35 0.20-0.70 IC830 20-30 0.20-0.70 H hardened steel 38 HRC 45-49 HARDOX 450 plate XNMW IC808 0.20-0.60 45-65 0.20-0.70 dry * ISCAR material group in accordance with VDI 3323 standard ** Quenched and tempered For machining under unstable conditions, the recommended cutting data should be reduced by 20-30% 598 ISCAR