Каталог Sumitomo фрезы со сменными пластинами - страница 83

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■ Application Examples

Machine Component SUS304

WEX1000Machine ComponentSS400WEX1000
The WEX type achieves 1.3x the tool life ofIn spotface milling, the WEX type demonstrates
the competitor's product in helical milling.low cutting force and stable milling, unlike the
60competitor's product with unstable power.150
1.5x the tool life of the competitor's product.
40100
2050
0WEXWEX 0
Competitor's ProductCompetitor's Product
Tool: WEX1020E (ø20)(Cutting Conditions)Tool: WEX1010EL (ø10)(Cutting Conditions)
v =60m/minv =160m/min
Insert: AXMT060204PDER-GcInsert: AXMT060204PDER-Lc
f =0.18mm/tf =0.08mm/t
Grade: ACM300Equipment：Vertical M/C BT30z： z
a =1.0mmGrade: ACP200 EquipmentVertical M/C BT40 a =5.0mm
pp
DryDry
●Block MaterialSUS316WEX2000●Block MaterialSCM440WEX3000
10% decrease in cutting force by using an E type breaker.Compared to the competitor's tools, the WEX type
1,600leaves a cleaner side milling surface, enabling it to
1,400Principal Force

1,200 Feed Force be used for finishing without changing tools.

1,000 800 Back Force (+) 600 Back Force (–) 400

200 0 -200 -400 E Type(ACM300) G Type(ACP300)

Tool: WEX2050F (ø50)(Cutting Conditions)Tool: WEX3032E (ø32)(Cutting Conditions)
v =180m/minv =200m/min
Insert: AXMT123508PEER-EcInsert: AXMT170508PEER-Gc
f =0.15mm/tf =0.15mm/t
Grade: ACM300zGrade: ACP200z
a =20mma =5mm
ee
a =3mm DryDry a =10mm×3 times
pp
●Die PartsLow Carbon Steel●

WEX3000 Injection Molds SKT4 WEX3000

The WEX type doubles the tool Compared to the competitor's product, the WEX life of previous tools by performing type allows for stable milling with cutting longer without breakage. conditions increased 200% while achieving low cutting noise and good chip control. Additionally,

it leaves a good, glossy machined surface.

Tool: WEX3032E (ø32)(Cutting Conditions)Tool: WEX3080F (ø80)(Cutting Conditions)
v =151m/minv =75m/min
Insert: AXMT170508PEER-GcInsert: AXMT170508PEER-Gc
f =0.2mm/tf =0.19mm/t
Grade: ACP100zz
a =25mmGrade: ACP200=80mm
a
ee
a =5mm Weta =5mm Dry
pp

Machine Component SUS304 WEX3000 Tool: WEX3032E (ø32)

Insert: AXMT170508PEER-E Cutting Distance：4,500mm Cutting Distance：1,650mm Grade: ACM300

(Cutting Conditions) v =150m/min c f =0.15mm/t z a =10mm e a =3.0mm p

WEX WEX Dry

Comp. A Comp. B The highly fracture-resistant substrate and hardened coating allows stable milling without breakage.

H

Face Milling Shoulder Milling High Feed Radius Multi- Purpose R/ Profiling Groove/ T-Slot Chamfering Aluminum/ Light Alloys High-Speed Cast Iron