Каталог Sumitomo фрезы со сменными пластинами - страница 83

SEC-Wave Mill WEX Type ■ Application Examples ●Machine Component SUS304 WEX1000 ●Machine Component SS400 WEX1000 The WEX type achieves 1.3x the tool life of In spotface milling, the WEX type demonstrates the competitor's product in helical milling. low cutting force and stable milling, unlike the 60 competitor's product with unstable power. 150 No.of Workpieces No.of Workpieces 40 1.5x the tool life of the competitor's product. 100 20 50 0 0 WEX Competitor's Product WEX Competitor's Product Tool: WEX1020E (ø20) (Cutting Conditions) Tool: WEX1010EL (ø10) (Cutting Conditions) Insert: AXMT060204PDER-G vc=60m/min Insert: AXMT060204PDER-L vc=160m/min fz=0.18mm/t fz=0.08mm/t Grade: ACM300 Equipment：Vertical M/C BT30 ap=1.0mm Grade: ACP200 Equipment：Vertical M/C BT40 ap=5.0mm Dry Dry ●Block Material SUS316 WEX2000 ●Block Material SCM440 WEX3000 10% decrease in cutting force by using an E type breaker. Compared to the competitor's tools, the WEX type 1,600 1,400 Principal Force leaves a cleaner side milling surface, enabling it to Cutting force (N) 1,200 1,000 Feed Force be used for finishing without changing tools. 800 Back Force (+) 600 Back Force (–) 400 200 0 -200 -400 E Type(ACM300) G Type(ACP300) Tool: WEX2050F (ø50) (Cutting Conditions) Tool: WEX3032E (ø32) (Cutting Conditions) Insert: AXMT123508PEER-E vc=180m/min Insert: AXMT170508PEER-G vc=200m/min fz=0.15mm/t fz=0.15mm/t Grade: ACM300 ae=20mm Grade: ACP200 ae=5mm ap=3mm Dry ap=10mm×3 times Dry H ●Die Parts Low Carbon Steel WEX3000 ●Injection Molds SKT4 WEX3000 Cutters Milling The WEX type doubles the tool Compared to the competitor's product, the WEX life of previous tools by performing type allows for stable milling with cutting longer without breakage. conditions increased 200% while achieving low Face cutting noise and good chip control. Additionally, Milling Shoulder it leaves a good, glossy machined surface. Milling High Feed Radius Multi- Purpose R/ Profiling Tool: WEX3032E (ø32) (Cutting Conditions) Tool: WEX3080F (ø80) (Cutting Conditions) Groove/ Insert: AXMT170508PEER-G vc=151m/min Insert: AXMT170508PEER-G vc=75m/min T-Slot fz=0.2mm/t fz=0.19mm/t Grade: ACP100 Grade: ACP200 Chamfering ae=25mm ae=80mm ap=5mm Wet ap=5mm Dry Aluminum/ Light Alloys High-Speed Cast Iron ●Machine Component SUS304 WEX3000 Tool: WEX3032E (ø32) Insert: AXMT170508PEER-E Cutting Distance：4,500mm Cutting Distance：1,650mm Grade: ACM300 (Cutting Conditions) vc=150m/min fz=0.15mm/t ae=10mm ap=3.0mm Dry WEX WEX Comp. A Comp. B The highly fracture-resistant substrate and hardened coating allows stable milling without breakage. H83