SEC-Wave Mill WGX Type ■ Application Examples ● SCM420 Block Material GType ● ST-52 Pipe Steel 45 parts GType Able to continue No.of Workpieces 45 32 parts Severe damage 30 15 0 WGX Conventional Grade Huge improvement in surface roughness as compared to competitor's. The conventional grade suffered severe damage after 32 parts while Excellent edge sharpness and low cutting resistance. Stable machining with low cutting load. WGX only had minor wear after 45 parts and is able to continue. Tool:WGX13125R(ø125) Insert:SEMT13T3AGSR-G(ACP200) Tool:WGXM13125R(ø125) Insert:SEMT13T3AGSR-G(ACP200) Cutting Conditions:vc=220m/min, fz=0.25mm/t, ap=2.0mm, ae=125mm Dry Cutting Conditions:vc=300m/min, fz=0.12mm/t, ap=4.0mm, ae=100mm Wet ● SS400 Machine Component FGType ● SCM440 Machine Component HType While conventional tool experience chattering with low rigidity machines, In heavy interrupted machining of pocketed plate, WGX achieves longer the WGX reduces chattering as well as the occurrence of exit burrs. tool life with better surface finish as compared to the competitor's. Tool:WGX13125R(ø125) Insert:SEMT13T3AGSR-FG(ACP200) Tool:WGX13080R(ø80) Insert:SEMT13T3AGSR-H(ACP200) Cutting Conditions:vc=200m/min, fz=0.2mm/t, ap=1.0mm, ae=100mm Wet Cutting Conditions:vc=200m/min, fz=0.15mm/t, ap=3.0mm Dry ●SUS304 Machine Component GType Cutting Distance:8.25m Cutting Distance:3.75m Tool Cutter:WGX13100RS(ø100) Insert :SEMT13T3AGSR-G (ACM300) H Cutting Conditions:vc= 150m/min fz = 0.15mm/t Cutters Milling ap= 2.0mm WGX WGX Competitor's Product ae= 20.0mm Dry PVD coating, which has high hardness and excellent oxidation resistance, provides stable tool wear Face Milling and a tool life that is over 2 times longer than that of our competitors. Shoulder Milling ●SUS630/H900 Machine Component GType High Feed Cutting Distance:15m Cutting Distance:7.5m Tool Radius Cutter:WGX13100RS(ø100) Multi- Purpose Insert :SEMT13T3AGSR-G (ACM200) R/ Profiling Cutting Conditions:vc= 150m/min Groove/ fz = 0.1mm/t T-Slot ap= 1.0mm Chamfering WGX WGX Competitor's Product ae= 75.0mm Dry Aluminum/ Light Alloys The high wear resistance of CVD coating provides stable tool wear and High-Speed a tool life that is over 2 times longer than that of our competitors. Cast Iron ● S50C Machine Component Cutting Resistance Comparison LType Cutting width ae 10.0mm 20.0mm 30.0mm 40.0mm BT30 WGX Competitor's Spindle stoppage Spindle stoppage Product Machine:M/C BT30 Tool:WGX13063RS(ø63) Insert:SEMT13T3AGSR-L(ACP200) Stable cutting is achieved even with compact machines. Cutting Conditions:vc=300m/min, fz=0.1mm/t, ap=4.0mm Dry H19