SEC-ACE MILL Rake Angle Radial 㸫4° 6.5mm 45°8.5mm P M K N N SH FPG 4000 / 5000 Type Axial 45° Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminum Exotic Alloy Hardened Steel +15° S S S S S (4000 Type) (5000 Type) General Mil ing for Steel and Hard-to-cut Material Fig 1 Fig 2 Fig 3 Fig 4 BD BD BD DCSFMS BD DCSFMS DCSFMS KDP DCB DCSFMS ø101.6 ø177.8 KDP DCB KDP DCB ø18 KDP ø101.6 ø18 ø22 KWW KWW DCB CBDP KWW 32 KWW 32 LF CBDP LF CBDP LF CBDP LF ø13 ø26 ø26 ø32 ø20 DC DC ■ Body Inch DC DC Cat. No.(R) Stock Cat. No.(L) Stock Diameter External Diameter Boss Height Hole Size Grooving Width Grooving Depth Mounting Depth No. of Weight Fig DC BD DCSFMS LF DCB KWW KDP CBDP Teeth (kg) FPG 4080R D FPG 4080L D *80 105 60 50 25.4 9.5 6 25 4 1.9 1 4100R D 4100L 100 124 70 60 31.75 12.7 8 32 5 3.0 2 4125R D 4125L D 125 148 105 60 38.1 15.9 10 38 6 4.5 2 4160R D 4160L D 160 182 135 60 50.8 19.1 11 38 8 6.7 2 4200R D 4200L 200 222 130 60 47.625 25.4 13.5 40 10 9.4 3 4250R D 4250L 250 271 130 70 47.625 25.4 13.5 40 12 16.2 3 4315R D 4315L 315 336 240 70 47.625 25.4 13.5 40 14 24.6 4 FPG 5080R FPG 5080L *80 105 60 50 25.4 9.5 6 25 4 1.9 1 5100R 5100L 100 124 70 60 31.75 12.7 8 32 5 3.0 2 5125R 5125L 125 148 105 60 38.1 15.9 10 38 6 4.5 2 5160R 5160L 160 182 135 60 50.8 19.1 11 38 8 6.7 2 5200R 5200L 200 222 130 60 47.625 25.4 13.5 40 10 9.4 3 5250R 5250L 250 271 130 70 47.625 25.4 13.5 40 12 16.2 3 5315R 5315L 315 336 240 70 47.625 25.4 13.5 40 14 24.6 4 Inserts are not included. Dimensions (mm) *Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor. H ■ Insert P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel Grade Coated Carbide Carbide Cermet SUMIDIA Fig 5(ACP / ACK Series Grades) Cutters Milling High Speed/Light P K M P N N Note:Item M±0.013 2.0 Application General Purpose K P K P N N marked * 12.70±a M1±0.08 Roughing K N N 15° ACP100 ACP200 ACP300 ACK200 ACK300 T1500A DA1000 DA2200 12.70 3.18 Face Milling Cat. No. EH20Z A30N G10E T250A Fig Fig 6 2.0 M±0.013 Shoulder Milling 12.70±a SDEX 42MT D D D Q Q 6 High Feed SDKN 42M D D D D Q Q 5(6) 15° NF-SDKN 42M Q Q Q Q Q Q Q Q Q D F 6 12.70 3.18 Radius SDKN 42MT D D D D D D Q Q 5(6) Fig 7 2.0 Multi- 42MT-W D Q Q 6 M±0.05 12.70±a Purpose *SDNN 1203AETN D D Q Q Q Q D Q D Q Q 6 R/ 15° Profiling SDMR 1203AEEN D D D Q Q Q 7 Groove/ T-Slot 1203AETN Q Q Q Q Q Q Q Q D Q Q 7 12.70 3.18 SDEX 53MT D D Q Q 9 Fig 8(ACP / ACK Series Grades) Chamfering SDKN 53M D D D D Q Q 8(9) M ±0.013 2.0 15.875±a Aluminum/ 53MT D D D D D Q Q 8(9) Light Alloys Applicable Inserts 15° High-Speed Insert Cast Iron Engraved Mark Engraved Mark 15.875 4.76 Body Insert 4R/4L 5R/5L SDSS42・・ Locator Clamp Fig 9…Same as Fig. 8 without insert hole FPG4000 Type SDSS12・・ Locator Screw Body FPG5000 Type SDSS53・・ Clamp Screw ■ Parts ■ Recommended Cutting Conditions Applicable Locator Clamp Clamp Locator ISO Work Material Hardness Cutting Speed v(c m/min) Feed Rate f(z mm/t) Grade Cutters Screw Size Nm Screw Min.- Optimum -Max. Min.- Optimum -Max. FPG4000R Type FBH0512 M5 5.0 FBX0817 FPWR LFP4R General Steel 180 to 280HB 100- 130 -160 0.15- 0.28 -0.40 ACP200 FPG4000L Type FPWL LFP4L P Soft Steel ≤180HB 125- 210 -300 0.15- 0.28 -0.40 ACP200 FPG5000R Type FBX0817 FPWR LFP5R Die Steel 200 to 220HB 80- 100 -120 0.15- 0.23 -0.30 ACP200 FPG5000L Type FBH0512 M5 5.0 FPWL LFP5L M Stainless Steel Q 150- 175 -200 0.15- 0.23 -0.30 ACP300   Note: T-wrenches used are TH030 (locator screw) K Cast Iron 250HB 60- 155 -250 0.15- 0.23 -0.30 ACK200 Nm Recommended Tightening Torque(N・m)   and TH040 (clamp screw). N Non-Ferrous Metal Q 300- 650 -1000 0.15- 0.23 -0.30 G10E Note The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors. F mark : To be replaced by new item (Please confirm stock availability) H47