SEC-ACE MILL Rake Angle Radial 㸫4° Axial +15° 6.5mm 45° (4000 Type) 8.5mm (5000 Type) 45° S S S S S P M K N N S H Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminum Exotic Alloy Hardened Steel FPG 4000 / 5000 Type General Mil ing for Steel and Hard-to-cut Material Fig 1 Fig 2 Fig 3 Fig 4 BD BD BD BD DCSFMS DCSFMS DCSFMS DCSFMS ø101.6 ø177.8 KDP DCB ø101.6 KDP KDP DCB KDP KWW DCB ø18 DCB ø18 ø22 KWW KWW KWW CBDP 32 32 CBDP CBDP CBDP LF LF LF LF ø13 ø26 ø26 ø32 ø20 ■ Body Inch DC DC DC DC Stock Stock Diameter External Diameter Boss Height Hole Size Grooving Width Grooving Depth Mounting Depth No. of Weight Cat. No.(R) Cat. No.(L) Fig DC BD DCSFMS LF DCB KWW KDP CBDP Teeth (kg) FPG 4080R D FPG 4080L D * 80 105 60 50 25.4 9.5 6 25 4 1.9 1 4100R D 4100L 100 124 70 60 31.75 12.7 8 32 5 3.0 2 4125R D 4125L D 125 148 105 60 38.1 15.9 10 38 6 4.5 2 4160R D 4160L D 160 182 135 60 50.8 19.1 11 38 8 6.7 2 4200R D 4200L 200 222 130 60 47.625 25.4 13.5 40 10 9.4 3 4250R D 4250L 250 271 130 70 47.625 25.4 13.5 40 12 16.2 3 4315R D 4315L 315 336 240 70 47.625 25.4 13.5 40 14 24.6 4 * FPG 5080R FPG 5080L 80 105 60 50 25.4 9.5 6 25 4 1.9 1 5100R 5100L 100 124 70 60 31.75 12.7 8 32 5 3.0 2 5125R 5125L 125 148 105 60 38.1 15.9 10 38 6 4.5 2 5160R 5160L 160 182 135 60 50.8 19.1 11 38 8 6.7 2 5200R 5200L 200 222 130 60 47.625 25.4 13.5 40 10 9.4 3 5250R 5250L 250 271 130 70 47.625 25.4 13.5 40 12 16.2 3 5315R 5315L 315 336 240 70 47.625 25.4 13.5 40 14 24.6 4 Inserts are not included. Dimensions (mm) *Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor. ■ Insert Grade Coated Carbide P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel Carbide Cermet SUMIDIA Fig 5(ACP / ACK Series Grades) H Cutters Milling 0 N Note:Item 2. High Speed/Light P K M P N M ± 12.70±a marked * 0. 01 Application General Purpose K P P 3 K N N M1±0.08 Roughing K 15° N N 12.70 3.18 Face ACP200 ACP300 ACK200 ACK300 ACP100 DA2200 DA1000 T1500A Milling EH20Z T250A Cat. No. Fig Fig 6 A30N G10E 0 Shoulder 2. M Milling ± 12.70±a 0. 01 SDEX 42MT D D D Q Q 3 6 High Feed SDKN 42M D D D D Q Q 5(6) 15° NF-SDKN 42M Q Q Q Q Q Q Q Q Q D F 6 12.70 3.18 Radius SDKN 42MT D D D D D D Q Q 5(6) Fig 7 Multi- 0 42MT-W D Q Q 2. 6 Purpose M ± 12.70±a 0.0 D D Q Q Q Q D Q D Q Q 5 *SDNN 1203AETN 6 R/ Profiling 15° SDMR 1203AEEN D D D Q Q Q 7 Groove/ T-Slot 12.70 3.18 1203AETN Q Q Q Q Q Q Q Q D Q Q 7 SDEX 53MT D D Q Q 9 Fig 8(ACP / ACK Series Grades) Chamfering D D D D Q Q 0 SDKN 53M 8(9) M 2. ± Aluminum/ 0.0 15.875±a 13 53MT D D D D D Q Q 8(9) Light Alloys High-Speed 15° Applicable Inserts Engraved Mark Engraved Mark Insert Cast Iron 15.875 4.76 Body Insert 4R/4L 5R/5L Locator Fig 9…Same as Fig. 8 without insert hole SDSS42・・ Clamp FPG4000 Type SDSS12・・ Locator Screw Body FPG5000 Type SDSS53・・ Clamp Screw ■ Parts ■ Recommended Cutting Conditions Applicable Locator Clamp Clamp Locator Cutting Speed v(m/min) c Feed Rate f(mm/t) z ISO Work Material Hardness Grade Cutters Screw Size Nm Screw Min.- Optimum -Max. Min.- Optimum -Max. FPG4000R Type FPWR LFP4R General Steel 180 to 280HB 100-130-160 0.15- 0.28 -0.40 ACP200 FBH0512 M5 5.0 FBX0817 FPG4000L Type FPWL LFP4L P Soft Steel ≤180HB 125- 210 -300 0.15- 0.28 -0.40 ACP200 FPG5000R Type FPWR LFP5R Die Steel 200 to 220HB 80-100-120 0.15- 0.23 -0.30 ACP200 FBH0512 M5 5.0 FBX0817 Q FPG5000L Type FPWL LFP5L M Stainless Steel 150-175-200 0.15- 0.23 -0.30 ACP300 Note: T-wrenches used are TH030 (locator screw) K Cast Iron 250HB 60-155-250 0.15- 0.23 -0.30 ACK200 N m Recommended Tightening Torque(N・m) and TH040 (clamp screw). N Non-Ferrous Metal Q 300-650-1000 0.15- 0.23 -0.30 G10E Note The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors. F mark : To be replaced by new item (Please confirm stock availability) H47