Каталог Sumitomo фрезы со сменными пластинами - страница 17

SEC-Wave Mill
WGX Type
■ Application Range
Work Material Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting Work Material Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting
C
ACP100


Coated carbide
Coated carbide
C
ACK200
ACP200 K
鋳鉄
P鋼
P Cast Iron
P ACK300
Steel
P ACP300


Coated carbide
Coated carbide Cermet


T4500A P DL1000
ACM200
C N
非鉄金属
M
Non-Ferrous
Metal


Carbide
ステンレス鋼
Stainless
Steel
ACM300 H1
P
The letters "C" and "P" at either end of each grade indicate coating type. C ：CVD P ：PVD Blank: Non-coated

■ Features of Coating
C Super FF Coat（CVD : Chemical Vapor Deposition）
Our company's proprietary CVD process "Super FF Coat", with coating stress control technology and ultra-fine
coating particles, exhibits excellent wear resistance and high reliability.
Achieves excellent chipping resistance thanks to the smoothness of the coating and coating stress control technology.
High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible by hardening the coating layer.
Achieves over 2 times longer tool life compared to conventional grades under the same cutting conditions.
Characteristics of Coating Layer Fracture Resistance
Coating Hardness：30% higher
Super ZX Coat Coating surface roughness 50% reduction.
WGX
Coating Hardness TiCN (GPa)


Alumina
50
ACP100
40
Conventional coating
Competitor's Product
Special surface treatment
improves chipping resistance
H


Cutters
Milling
30 TiCN Conventional Grade
Super FF Coat
20 New ACP100 0 100 200 300 400 500
ACM200
New ACK200 Cutting Length until Breakage（mm）
Substrate
0.05 0.10 0.15 0.20 Face
Milling
（μm）
TiCN Finished Surface Roughness Ra Cross Section of Coating Work Material：S50C Drilled material Tool：WGX13100R（New ACP100）
Cutting Conditions：vc=200m/min, f =0.45mm/rev, ap=2.0mm, ae=52.0mm Dry Shoulder
Milling
High Feed
New Super ZX Coat/Super ZX Coat（PVD : Physical Vapor Deposition）
P Radius
The New Super ZX Coat utilizes our proprietary thin-layer technology and advanced nanotechnology to create a coating Multi-
Purpose
that consists of a thousand layers of alternating, nanometer-thick coatings (1 nanometer is 1 billionth of a meter). R/
Profiling
Compared to conventional grades, the coating hardness has been increased by 40% and the oxidization starting temperature has been increased by 200°C. Groove/
High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible. T-Slot
Achieves over 2 times longer tool life compared to conventional grades under the same cutting conditions. Chamfering
Characteristics of Coating Layer Wear Resistance Aluminum/
Light Alloys
Super ZX Coat High-Speed
300 Cast Iron
60
WGX
︵ mm︶
Coating Hardness


250 ■
Super ZX Coat Competitor's Product
50 200
ACP200
Conventional D
F 従来品
Flank wear


Laminating cycle 150 Grade
40 ZX Coat up to 10nm
D
100 ■
F D
（GPa）30 TiCN F
D
■ D
50 F
F D
■ No. of Teeth
TiAIN New Super ZX Coat D■
D
F
■
z=1
New ACP200
New ACP300 0 20 40 60 80
20 TiN ACM300 Cutting Time (min)
New ACK300
600 800 1,000 1,200 10nm
Equipment：M/C BT50 Work Material：S50C Tool：WGX13100R（New ACP200）
Starting Temperature For Oxidization (°C) Cross Section of Coating（TEM Image）
Cutting Conditions：vc=200m/min, fz =0.2mm/t, ap=2.0mm, ae=52.0mm Dry


H17