Каталог Sumitomo фрезы со сменными пластинами - страница 17

SEC-Wave Mill WGX Type ■ Application Range Work Material Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting Work Material Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting C ACP100 Coated carbide Coated carbide C ACK200 ACP200 K 鋳鉄 P鋼 P Cast Iron P ACK300 Steel P ACP300 Coated carbide Coated carbide Cermet T4500A P DL1000 ACM200 C N 非鉄金属 M Non-Ferrous Metal Carbide ステンレス鋼 Stainless Steel ACM300 H1 P The letters "C" and "P" at either end of each grade indicate coating type. C ：CVD P ：PVD Blank: Non-coated ■ Features of Coating C Super FF Coat（CVD : Chemical Vapor Deposition） Our company's proprietary CVD process "Super FF Coat", with coating stress control technology and ultra-fine coating particles, exhibits excellent wear resistance and high reliability. Achieves excellent chipping resistance thanks to the smoothness of the coating and coating stress control technology. High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible by hardening the coating layer. Achieves over 2 times longer tool life compared to conventional grades under the same cutting conditions. Characteristics of Coating Layer Fracture Resistance Coating Hardness：30% higher Super ZX Coat Coating surface roughness 50% reduction. WGX Coating Hardness TiCN (GPa) Alumina 50 ACP100 40 Conventional coating Competitor's Product Special surface treatment improves chipping resistance H Cutters Milling 30 TiCN Conventional Grade Super FF Coat 20 New ACP100 0 100 200 300 400 500 ACM200 New ACK200 Cutting Length until Breakage（mm） Substrate 0.05 0.10 0.15 0.20 Face Milling （μm） TiCN Finished Surface Roughness Ra Cross Section of Coating Work Material：S50C Drilled material Tool：WGX13100R（New ACP100） Cutting Conditions：vc=200m/min, f =0.45mm/rev, ap=2.0mm, ae=52.0mm Dry Shoulder Milling High Feed New Super ZX Coat/Super ZX Coat（PVD : Physical Vapor Deposition） P Radius The New Super ZX Coat utilizes our proprietary thin-layer technology and advanced nanotechnology to create a coating Multi- Purpose that consists of a thousand layers of alternating, nanometer-thick coatings (1 nanometer is 1 billionth of a meter). R/ Profiling Compared to conventional grades, the coating hardness has been increased by 40% and the oxidization starting temperature has been increased by 200°C. Groove/ High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible. T-Slot Achieves over 2 times longer tool life compared to conventional grades under the same cutting conditions. Chamfering Characteristics of Coating Layer Wear Resistance Aluminum/ Light Alloys Super ZX Coat High-Speed 300 Cast Iron 60 WGX ︵ mm︶ Coating Hardness 250 ■ Super ZX Coat Competitor's Product 50 200 ACP200 Conventional D F 従来品 Flank wear Laminating cycle 150 Grade 40 ZX Coat up to 10nm D 100 ■ F D （GPa）30 TiCN F D ■ D 50 F F D ■ No. of Teeth TiAIN New Super ZX Coat D■ D F ■ z=1 New ACP200 New ACP300 0 20 40 60 80 20 TiN ACM300 Cutting Time (min) New ACK300 600 800 1,000 1,200 10nm Equipment：M/C BT50 Work Material：S50C Tool：WGX13100R（New ACP200） Starting Temperature For Oxidization (°C) Cross Section of Coating（TEM Image） Cutting Conditions：vc=200m/min, fz =0.2mm/t, ap=2.0mm, ae=52.0mm Dry H17