Каталог Sumitomo фрезы со сменными пластинами - страница 17

Предыдущая страница Следующая страница

Навигация

  • Application Range

Work Material Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting Work Material Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting

ACP100 C ACK200 C K K ACP200

P P Cast Iron鋳鉄 P ACK300

Steel鋼 ACP300 P

P T4500A DL1000 N N P ACM200 C

M M 非鉄金属 Non-Ferrous Metal ステンレス鋼 H1 Stainless ACM300 Steel P The letters "C" and "P" at either end of each grade indicate coating type. ：CCVD ：PVD Blank: Non-coated P

  • Features of Coating C Super FF Coat （CVD : Chemical Vapor Deposition） Our company's proprietary CVD process "Super FF Coat", with coating stress control technology and ultra-fine coating particles, exhibits excellent wear resistance and high reliability. Achieves excellent chipping resistance thanks to the smoothness of the coating and coating stress control technology. High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible by hardening the coating layer. Achieves over 2 times longer tool life compared to conventional grades under the same cutting conditions. Characteristics of Coating Layer Fracture Resistance

Coating Hardness ： 30% higher

Super ZX Coat Coating surface roughness 50% reduction. WGX

Alumina ACP100 50 H Special surface treatment Competitor's Product improves chipping resistance

40 Conventional coating

30TiCNConventional Grade
Super FF Coat
20New ACP1000100200300400500
ACM200（）
New ACK200Cutting Length until Breakagemm
Substrate

0.05 0.10 0.15 0.20 Face

（）：：（）Milling
TiCN Finished Surface Roughness Ra μmCross Section of CoatingWork MaterialS50C Drilled materialToolWGX13100RNew ACP100
Cutting Conditions：v =200m/min, f =0.45mm/rev, a =2.0mm, a =52.0mm DryShoulder

c p e Milling

High Feed New Super ZX Coat/Super ZX Coat （PVD : Physical Vapor Deposition） P Radius

The New Super ZX Coat utilizes our proprietary thin-layer technology and advanced nanotechnology to create a coating Multi- Purpose that consists of a thousand layers of alternating, nanometer-thick coatings (1 nanometer is 1 billionth of a meter). R/ Profiling Compared to conventional grades, the coating hardness has been increased by 40% and the oxidization starting temperature has been increased by 200°C. Groove/

High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible. T-Slot

Achieves over 2 times longer tool life compared to conventional grades under the same cutting conditions. Chamfering

Characteristics of Coating Layer Wear Resistance

Aluminum/ Light Alloys Super ZX Coat High-Speed 300 Cast Iron 60 250 WGX

Super ZX CoatCompetitor's ProductACP200
50200
Conventional 従来品 D
F

Laminating cycle 150 Grade

40ZX Coatup to 10nm
D

100 ■F D

（）FDD
GPa 30TiCN50F■
FD■No. of Teeth
TiAIND■
New Super ZX Coatz=1
DF■

New ACP200 0 20 40 60 80

20TiNNew ACP300
ACM300Cutting Time (min)
New ACK300

600 800 1,000 1,200 10nm

Equipment：M/C BT50Work Material：S50CTool：WGX13100R（New ACP200）
Starting Temperature For Oxidization (°C)Cross Section of Coating （TEM Image）
Cutting Conditions：v =200m/min, f =0.2mm/t, a =2.0mm, a =52.0mm Dry

c z p e