
High Speed Cutter for Aluminum Alloy Rake Angle Radial +4° Axial +10° 3mm 90° SUMIDIA Inserts Carbide Inserts 10mm 87° H H H S G H H P M K N N S H Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminum Exotic Alloy Hardened Steel RF 4000 Type RF4080R only High-speed Finishing for Non-Ferrous Metal 60 DCSFMS ø101.6 Fig 1 DCSFMS Fig 2 DCB DCB ø18 KWW KWW KDP CBDP CBDP 32 KDP LF LF ø32 DC DC ■ Body Inch DCX Dimensions (mm) DCX Diameter Max. Diameter Boss Total Length Hole Size Grooving Width Grooving Depth Mounting Depth No. of Weight Cat. No. Stock Fig DC DCX DCSFMS LF DCB KWW KDP CBDP Teeth (kg) RF 4080R D 80 82 60 50 25.40 9.5 6 30 6 0.7 1 4100R D 100 102 75 50 31.75 12.7 8 38 6 1.0 1 4125R D 125 127 75 63 38.10 15.9 10 38 8 1.6 1 4160R D 160 162 100 63 50.80 19.1 11 38 10 2.6 1 RF 4200R D 200 202 130 63 47.625 25.4 14 42 12 3.6 2 4250R 250 252 130 63 47.625 25.4 14 42 16 6.0 2 4315R 315 317 240 80 47.625 25.4 14 42 18 11.0 2 Cartridges, blades and inserts are sold separately * Please use a collar bolt for securing the cutter to the arbor. ■ Inserts / Cartridges P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel SUMI Grade Carbide DLC-Coat SUMIDIA CRYSTAL Cartridge High Speed/Light N N N N N Refer to page M50 for Fig 8 Fig 9 Application General Purpose N N N N details of SUMICRYSTAL. Roughing N N N N DA1000 DA2200 DL1000 Cartridge SC10 Cat. No. Fig Cat. No. Stock Fig H1 SDET 1204ZDFR D D Q Q Q 3 RFR D 8 (RFR) (RFF) NF-SNEW 1204ADFR Q Q D F Q 4 RFF D 9 * When using large depth of cut (ap = 3mm or longer) RFF(Others) with RF4080R, use RFFH unit. 120404ADFR-H Q Q D Q Q 5 D 9 (RFF is possible for normal cutting.) *RFFH(RF4080R) 1204ADFR-W SNEW 1204ADFR-WS Q Q Q Q D Q F Q Q D 6 7 RFF RFF D 9 D 9 * Wiper inserts are indicated by a -W or -WS suffix. -H indicates deep cutting (ap) insert H Cutters Milling Fig 3 Fig 4 Fig 5 Fig 6 ワイパーチップ Wiper Insert Fig 7 ワイパーチップ Wiper Insert 12.7 12.7 12.7 12.75 12.75 4.76 4.8 4.78 9.5 4.78 2.3 4.78 4.76 11.7 11.70 11.7 11.70 12.7 12.7 12.7 12.7 12.7 12.7 15°15° 20° 15°15° 15°15° 15°15° 20° Face Milling 12.7 4.76 4.8 4.78 9.5 4.78 2.3 4.78 12.75 4.76 Shoulder 12.7 12.7 12.75 Milling High Feed ■ Parts N m Recommended Tightening Torque(N・m) ■ Blades / Dummy Blades Cap Set Adjustment Radius Cover Stopper Screw Screw Wrenches Wrench RFB RFBW RFD Screw Screw Screw Multi- Main Clamp Sub-clamp Cover Attachment Insert Attachment Purpose TH050 R/ Profiling TH025 SUMIDIA Description Cat. No. Groove/ DA2200 T-Slot T RF Nm Nm Nm RFT SUMIDIA Blade RFB D Chamfering TH050 RFC RFS BX 10.0 BTD 3.0 FBUP2 RFJ BFTX 6.0 TH025 TTX20 SUMIDIA Wiper Blade RFBW D Aluminum/ 0620 0510 -A0-8 0509N RFT Dummy Blade RFD D(Steel) Light Alloys High-Speed ■ Internal Coolant Attachments * Protect the body as well as maintain Cast Iron balance by using dummy blades for Use an internal coolant holder or a standard clamp bolt with coolant hole when using internal coolant. unused teeth. Typical examples are given in the table below. For standards, contact each manufacturer directly. ■ External Setting Parts Standard Clamp Bolt with Coolant Hole (Ex.) Body Cat. No. Internal Coolant Holder MST Corporation Big Daishowa Seiki Co. Ltd. Cartridge design allows inserts to be mounted away RF 4080R Q MBC-M12 TMBA-M12 from the machine with high precision. RF 4100R Q MBC-M16 TMBA-M16 RF 4125R Q MBC-M20 TMBA-M20 RF 4160R Q MBC-M24 TMBA-M24 RF 4200R RF-CLT Q Q RF 4250R RF-CLT Q Q RF 4315R RF-CLT Q Q Direction of Coolant Supply Internal Coolant Holder Standard Clamp Bolt with Coolant Hole Setting Gauge Clamp Jig RF-CLT (Standard stocked item) [Ex.]MBC-M12 to M24(Sold Separately) RF-SET(Sold separately, Standard stocked item) RF-JIG(Sold separately, Standard stocked item) Fmark : To be replaced by new item (Please confirm stock availability) H135