SEC- DNX(F) / DNH,DNHS Type High Efficiency Face Milling Cutters for Cast Iron and Cast Steel ■ Characteristics ●Achieves high efficiency milling with a max. 8 mm depth of cut! ●Employs negative inserts with chipbreakers that have a strong cutting edge on the double negative type body! Economical, uses 8 corners! ●Supports general to high-efficiency high feed milling with three body types! Inserts can be shared on all types! Negative inserts with a rake angle achieve low cutting force and high feed milling!! ■ Series DNX(F)Type DNHS Type DNH Type General Purpose Medium Depth of Cut Small Depth of Cut High Feed High Feed 65° 24° 24° 8mm 5mm 3mm Max. Depth of Cut 8mm Max. Depth of Cut 5mm Max. Depth of Cut 3mm Approach Angle 65° Approach Angle 24° Approach Angle 24° DNX 12000R(S) DNHS 12000R DNH 12000R ø80 to ø250mm Cutter General Purpose Type Cutter Medium Depth Cutter Small Depth ø80 to ø160mm ø80 to ø160mm Diameter DNXF 12000R(S) Diameter of Cut High Feed Diameter of Cut High Feed ø80 to ø160mm Type Type General Purpose Fine Pitch Type H Large Large Cutters Milling ■ Application Range (Cast Iron) Cut carbon steel at 20 to 30% reduction. ■ Cutting Force Comparison Face * The below conditions are provided as a general guide. Actual conditions will need to be adjusted according to tool overhang, machine rigidity, cutting depth, and other factors. Milling 4,500 Shoulder (Cutting Conditions) Milling vc=200m/min 4,000 Reduced 15% fz=0.3mm/t High Feed DNX Type of cutting force ap=5mm Cutting Force (N) Dry Depth of Cut (mm) Radius Work Material : FC250 DNXF Type 3,500 Tool Diameter : 100mm Multi- DNHS Type Purpose R/ Profiling 3,000 Groove/ T-Slot 2,500 Chamfering DNH Type Aluminum/ Light Alloys 0 High-Speed Cast Iron DNX Type Competitor's Product Table Feed Rate vf (mm/min) ■ Recommended Cutting Conditions DNX Type/DNXF Type DNHS Type/DNH Type Cutting Speed v(m/min) c Feed Rate f(mm/t) z Cutting Speed v(m/min) c Feed Rate f(mm/t) z ISO Work Material Hardness Grade ISO Work Material Hardness Grade Min.- Optimum -Max. Min.- Optimum -Max. Min.- Optimum -Max. Min.- Optimum -Max. ACK200 ACK200 Cast Iron 250HB 150-225-300 0.10- 0.20 -0.30 Cast Iron 250HB 150-225-300 0.10- 0.55 -1.00 ACK300 ACK300 K ACK200 K ACK200 Ductile Ductile 250HB 150-200-250 0.10- 0.18 -0.25 250HB 150-200-250 0.10- 0.55 -1.00 Cast Iron ACK300 Cast Iron ACK300 Carbon Stee 180 to 280HB 150-175-200 0.10- 0.15 -0.20 ACP200 Carbon Stee 180 to 280HB 150-175-200 0.10- 0.45 -0.80 ACP200 P Alloy Steel 180 to 280HB 150-175-200 0.10- 0.15 -0.20 ACP200 P Alloy Steel 180 to 280HB 150-175-200 0.10- 0.35 -0.60 ACP200 Note The cutting conditions above are a guide. Actual conditions will need to be adjusted Note For the DNHS, insert heights are alternatively located, so the actual feed rate per according to machine rigidity, work clamp rigidity, cutting depth, and other factors. tooth is doubled. Use with fz=0.5mm/t (actual feed rate 1.0 mm/t) as the upper limit. The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors. H50