SEC-WaveMill (for Aluminum Alloy)

WAX

  • General Features

SEC-WaveMill WAX type is a high speed and high efficiency

cutter capable of rough milling to finishing of Non-Ferrous

Metals such as Aluminum alloy.

  • Characteristics
  • For Ramping (Slant Milling)
  • Coolant Supply
  • Coolant holes are a standard feature for the whole series.

For Helical Milling

  • Excellent Adhesion Resistance
  • Safety Design
  • Top rake face of the insert is lapped finish.

Prevents dislodging of inserts caused by centrifugal forces.

  • DLC Coat inserts are available for improved adhesion resistance.
  • Ramping (Slant Milling)

Maximum ramping angle (RMPX) depends on cutter diameter. Minimum milling length (L min) is the ramping distance required to reach the maximum cutting depth (ap max) at the maximum ramping angle of that cutter. Ramping (Slant Milling) Angles Minimum milling length (L) for any depth can be calculated by the equation below:

a Diameter Max. Ramping Angle RMPX

L = p (mm)

tan RMPX DC(mm) WAX3000 Type WAX4000 Type

L 2028°
2517°26°
3212°1830’
4013°
H 50930’
RMPX 63
80
a
p
100
125
Face

Milling Helical Milling Diameter

Helical Milling

DiameterWAX3000 TypeWAX4000 Type
DC(mm)Min. DiameterMax. DiameterMin. DiameterMax. Diameter
202233
2529432743
3243573857
4059735473
5079937493
63105119100119
80139153134153
100179193174193
125229243224243

Milling High Feed øD

Purpose R/

T-Slot Chamfering DC

Light Alloys High-Speed Cast Iron

  • Maximum Allowable Spindle Speed

Recommended Cutting Conditions

Cutter DiameterWAX3000 TypeWAX4000 Type
DC(mm)nmax (min-1)vc(m/min)nmax (min-1)vc(m/min)
2014,000880
2529,0002,20011,000860
3225,0002,5009,000900
4023,0002,90020,0002,500
5020,0003,10018,0002,800
6318,0003,50016,0003,100
8016,0004,00014,0003,500
10014,0004,40012,0003,700
12513,0005,10011,0004,300

Cutting Speed v (m/min) Feed Rate f (mm/t)

Note

The n max speeds are set to prevent the inserts from dislodging by centrifugal forces.