
High-Speed SUMIBORON Mill for Cast lron RM Type Rake Angle Radial Axial −6°45 −5°45 3mm P M K N N S H 75° H H G H H H H Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminum Exotic Alloy Hardened Steel High Speed and High Efficiency Milling for Cast Iron ● High Speed, High Efficiency Milling of Gray Cast Iron ・Utilising solid SUMIBORON BNS800 for high speed cutting of vc = 1,500m/min. ・High speed roughing of up to d=3.0mm. ・Wiper insert for high speed finishing. ● Low Cost ・Cost effective 8 cornered inserts. ・Insert regrinding possible. ● Simple Design for Insert Run-out ・Direct insert mounting design. ・Insert run-out can be easily adjusted. Fig 1 BD Fig 2 BD DCSFMS DCSFMS DCB DCB KWW KWW KDP CBDP KDP CBDP LF LF 75 75 ° ° ø13 D2 ø20 DC DC ■ Body Inch Dimensions (mm) Diameter External Diameter Boss Bolt Height Hole Size Grooving Width Grooving Depth Mounting Depth Max. Weight Cat. No. Stock No. of Teeth Rotation Fig DC BD DCSFMS D1 LF DCB KWW KDP CBDP (min-1) (kg) H RM 3080R RM 3100R 80 100 90 110 60 70 Q 46 50 50 25.40 31.75 9.5 12.7 6 8 25 32 6 8 9,000 1.6 8,000 2.1 1 2 Cutters Milling 3125R 125 135 80 59 63 38.10 15.9 10 38 10 7,000 3.9 2 3160R 160 170 100 80 63 50.80 19.1 11 38 12 6,000 5.9 2 Inserts are not included. Face Milling ■ Inserts Shoulder Milling Fig 3 Fig 4 Wiper Insert Wrench 9.525 3.18 9.525 3.18 TTX20 (Clamp Screw) High Feed R0.8 TH015 (For Adjustment Screw) 0.8 TH020 (For Adjustment Screw) Adjustment Screw Radius 0.8 SRFJ 9.525 9.525 Multi- Insert Purpose R/ Shim Profiling RMS Groove/ T-Slot Grade CBN Shim Screw High Speed/Light K BFTX0307N Chamfering Application General Purpose K Double Screw Aluminum/ Light Alloys Roughing K WB6-16T Clamp RMW High-Speed Cat. No. BNS800 Fig Cast Iron SNGN 090308 D 3 ■ Parts 090312 D 3 SNEN 090308W D 4 Clamp Double Screw Shim Shim Screw RMW WB6-16T RMS BFTX0307N N m 2.0 CAUTION Adjustment Screw Wrench (For Clamp) Wrench (For Adjustment Screw) Wrench (For Adjustment Screw) ・ Do not mix standard and wiper inserts on same cutter. SRF J TTX20 TH015 TH020 ・ Do not mix new and reground inserts on same cutter. N m Recommended Tightening Torque(N・m) ・Inserts can only be reground once (inscribed circle dimension must be at least 9.125mm) ■ Recommended Cutting Conditions Cutting Speed vc (m/min) Feed Rate fz(mm/t) ISO Work Material Hardness Grade Min. - Optimum - Max. Min. - Optimum - Max. For hardened steel machining use the SEC ACE Mill DNF Type. BNS800 Milling Cutter Body… Page H54 Insert… Page L96 K Gray Cast Iron 250HB 800- 1150 -1500 0.05- 0.13 -0.20 (Dry) Note The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors. H142