High-Speed SUMIBORON Mill for Cast lron RM Type Rake Radial −6°45 3mm P MKN N S H 75° Steel Angle Stainless Steel Cast Iron Non-Ferrous Metal Aluminum Exotic Alloy Hardened Steel Axial −5°45 H H G H H H H High Speed and High Efficiency Milling for Cast Iron ● High Speed, High Efficiency Milling of Gray Cast Iron ・Utilising solid SUMIBORON BNS800 for high speed cutting of vc = 1,500m/min. ・High speed roughing of up to d=3.0mm. ・Wiper insert for high speed finishing. ● Low Cost ・Cost effective 8 cornered inserts. ・Insert regrinding possible. ● Simple Design for Insert Run-out ・Direct insert mounting design. ・Insert run-out can be easily adjusted. Fig 1 BD Fig 2 BD DCSFMS DCSFMS DCB DCB KWW KWW CBDP KDP CBDP KDP LF LF 75° 75° ø13 D2 ø20 DC DC ■ Body Inch Dimensions (mm) Diameter External Diameter Boss Bolt Height Hole Size Grooving Width Grooving Depth Mounting Depth Max. Weight Cat. No. Stock DC BD DCSFMS D1 LF DCB KWW KDP CBDP No. of Teeth Rotation (kg) Fig (min-1) H RM 3080R 80 90 60 Q 50 25.40 9.5 6 25 6 9,000 1.6 1 Milling Cutters RM 3100R 100 110 70 46 50 31.75 12.7 8 32 8 8,000 2.1 2 3125R 125 135 80 59 63 38.10 15.9 10 38 10 7,000 3.9 2 3160R 160 170 100 80 63 50.80 19.1 11 38 12 6,000 5.9 2 Inserts are not included. Face Milling ■ Inserts Shoulder Milling Fig 3 Fig 4 Wiper Insert Wrench High Feed 9.525 3.18 9.525 R0.8 3.18 TTX20 (Clamp Screw) TH015 (For Adjustment Screw) Radius 0.8 TH020 (For Adjustment Screw) Adjustment Screw 0.8 SRFJ Multi- 9.525 9.525 Insert Purpose R/ Shim Profiling RMS Groove/ T-Slot Grade CBN Shim Screw High Speed/Light K BFTX0307N Chamfering Application General Purpose K Aluminum/ Double Screw Light Alloys Roughing K WB6-16T Clamp Cat. No. BNS800 Fig RMW High-Speed Cast Iron SNGN 090308 D 3 ■ Parts 090312 D 3 Clamp Double Screw Shim Shim Screw SNEN 090308W D 4 RMW WB6-16T RMS BFTX0307N N m 2.0 CAUTION Adjustment Screw Wrench (For Clamp) Wrench (For Adjustment Screw) Wrench (For Adjustment Screw) ・Do not mix standard and wiper inserts on same cutter. SRF J TTX20 TH015 TH020 ・Do not mix new and reground inserts on same cutter. N m Recommended Tightening Torque(N・m) ・Inserts can only be reground once (inscribed circle dimension must be at least 9.125mm) ■ Recommended Cutting Conditions ISO Work Material Hardness Cutting Speed vc (m/min) Feed Rate fz(mm/t) Grade For hardened steel machining use the SEC ACE Mill DNF Type. Min. - Optimum - Max. Min. - Optimum - Max. Milling Cutter Body… Page H54  Insert… Page L96 K Gray Cast Iron 250HB 800- 1150 -1500 0.05- 0.13 -0.20 BNS800 (Dry) Note The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors. H142