Каталог Sumitomo фрезы со сменными пластинами - страница 122

SEC-WaveBall SEC-WaveBall for Finishing
WBMF Type WBMF 1000 Type
Radial ー
Rake Angle
Axial 0° 0.1 to 0.4mm
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminum Exotic Alloy Hardened Steel
S
LH LS
LU


DMM h6
DC
APMX
LF
■ Body Dimensions (mm)
Diameter Shank Max. Depth of Cut Head Shank Length Total Length


Stock
Cat. No.
DC DMM APMX LH LS LU LF
■ General Features WBMF 1100S D 10 16 9 30 70 17 100
A 3D profiling ballnose endmill series capable of 1100M D 10 16 9 35 95 17 130
finishing die molds and machine parts that is available 1100L D 10 16 9 50 130 17 180
WBMF 1120S D 12 16 10.5 40 70 19.5 110
in sizes from ø10 to ø30mm.
1120M D 12 16 10.5 40 110 19.5 150
1120L D 12 16 10.5 60 140 19.5 200
WBMF 1160S D 16 20 12 50 80 25.5 130
1160M D 16 20 12 50 130 25.5 180
1160L D 16 20 12 70 150 25.5 220
3-D Finish Profiling WBMF 1200S D 20 25 15 60 80 32 140
1200M D 20 25 15 60 140 32 200
■ WBMF1000 Type (ø10 to ø30mm) 1200L D 20 25 15 80 170 32 250
● Simple but precise clamping design. WBMF 1250S D 25 32 18.5 70 80 36 150
● Original large screw design. 1250M D 25 32 18.5 73 147 36 220
● Sharp cutting edge that produces good finishing. 1250L D 25 32 18.5 100 200 36 300
● Excellent wear resistance with Super ZX Coat. WBMF 1300S D 30 32 22.5 80 80 43 160
1300M D 30 32 22.5 85 155 43 240
● WBMF Assembly 1300L D 30 32 22.5 120 230 43 350
Inserts are not included.
■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
H
High Precision Screw
WBMF1000 DC±0.02 RE±0.015
Cutters


Insert Guide Faces
Milling


Insert APMX
S L
Grade Coated Carbide
Face
Milling High Speed/Light P
Shoulder Application General Purpose
Milling
Roughing Dimensions (mm)
High Feed ■ Performance
ACZ120


Diameter Length Max. Depth of Cut Thickness Corner Radius Applicable
Cat. No.
Radius ● Insert Life <Results> DC L APMX S RE Endmill
WBMF out-performs competitor's
Multi- 0.12 Competitor's (75° Cutting) products inmost processes including ZPGU 1551050 D 10 15.6 9 5.1 5.0 WBMF1100
Purpose Competitor's (45° Cutting)
0.10 plan profiling with better 1856060 D 12 18 10.5 5.6 6.0 WBMF1120
Flank Wear Width (mm)


WBMF (75° Cutting)
wear resistance.
R/
Profiling
0.08 WBMF (45° Cutting)
Work Material: S50C 2061080 D 16 20.5 12 6.1 8.0 WBMF1160
Groove/
0.06 Process: Plan Profiling 2471100 D 20 24.5 15 7.1 10.0 WBMF1200
ࠉࠉࠉࠉ(45°, 75°)
T-Slot 0.04 Cutting Conditions 2876125 D 25 28.5 18.5 7.6 12.5 WBMF1250
Chamfering
0.02
n=2,000min-1
vf=2,000mm/min 3486150 D 30 34.4 22.5 8.6 15.0 WBMF1300
■ Parts
0 ap=0.3mm
Aluminum/ 78 156 234 pf=0.6mm
Light Alloys Cutting Length (m) Dry
High-Speed Applicable
Cast Iron ■ Application Examples Precision Screw Nm
Wrench
Endmill
●Mold for Automotive Parts <Evaluation> BFTG0408F 3.0 TRD15 WBMF1100
Much better finishing as BFTG0409F 3.0 TRD15 WBMF1120
(Injection Mold) compared to competitor's,
polishing time required is
BFTG0513F 5.0 TRD20 WBMF1160
reduced by half. BFTG0617F 7.5 TRD25 WBMF1200
WBMF1000 Type
Work Material: S55C
BFTG0621F 7.5 TRD25 WBMF1250
Process: Contouring BFTG0825F 7.5 TRD25 WBMF1300
Cutting Conditions
n=2,500min-1 N m Recommended Tightening Torque（N・m）
vf=800mm/min
■ Recommended Cutting Conditions
ap=0.7mm
Overhang=150mm
Wet
Cutting Speed c (m/min) Feed Rate fz (mm/t)
ISO Work Material Hardness Grade
Min.- Optimum -Max. Min.- Optimum -Max.
Low Carbon Steel 180 to 280HB 200-250 -300 0.10- 0.20 -0.30 ACZ120
P Alloy Steel 180 to 280HB 100-150 -200 0.10- 0.20 -0.30 ACZ120
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to
Note
machine rigidity, work clamp rigidity, cutting depth, and other factors.

H122