SEC-WaveBall SEC-WaveBall for Finishing WBMF Type WBMF 1000 Type Radial ー Rake Angle Axial 0° 0.1 to 0.4mm P M K N N S H Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminum Exotic Alloy Hardened Steel S LH LS LU DMM h6 DC APMX LF ■ Body Dimensions (mm) Diameter Shank Max. Depth of Cut Head Shank Length Total Length Stock Cat. No. DC DMM APMX LH LS LU LF ■ General Features WBMF 1100S D 10 16 9 30 70 17 100 A 3D profiling ballnose endmill series capable of 1100M D 10 16 9 35 95 17 130 finishing die molds and machine parts that is available 1100L D 10 16 9 50 130 17 180 WBMF 1120S D 12 16 10.5 40 70 19.5 110 in sizes from ø10 to ø30mm. 1120M D 12 16 10.5 40 110 19.5 150 1120L D 12 16 10.5 60 140 19.5 200 WBMF 1160S D 16 20 12 50 80 25.5 130 1160M D 16 20 12 50 130 25.5 180 1160L D 16 20 12 70 150 25.5 220 3-D Finish Profiling WBMF 1200S D 20 25 15 60 80 32 140 1200M D 20 25 15 60 140 32 200 ■ WBMF1000 Type (ø10 to ø30mm) 1200L D 20 25 15 80 170 32 250 ● Simple but precise clamping design. WBMF 1250S D 25 32 18.5 70 80 36 150 ● Original large screw design. 1250M D 25 32 18.5 73 147 36 220 ● Sharp cutting edge that produces good finishing. 1250L D 25 32 18.5 100 200 36 300 ● Excellent wear resistance with Super ZX Coat. WBMF 1300S D 30 32 22.5 80 80 43 160 1300M D 30 32 22.5 85 155 43 240 ● WBMF Assembly 1300L D 30 32 22.5 120 230 43 350 Inserts are not included. ■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel H High Precision Screw WBMF1000 DC±0.02 RE±0.015 Cutters Insert Guide Faces Milling Insert APMX S L Grade Coated Carbide Face Milling High Speed/Light P Shoulder Application General Purpose Milling Roughing Dimensions (mm) High Feed ■ Performance ACZ120 Diameter Length Max. Depth of Cut Thickness Corner Radius Applicable Cat. No. Radius ● Insert Life DC L APMX S RE Endmill WBMF out-performs competitor's Multi- 0.12 Competitor's (75° Cutting) products inmost processes including ZPGU 1551050 D 10 15.6 9 5.1 5.0 WBMF1100 Purpose Competitor's (45° Cutting) 0.10 plan profiling with better 1856060 D 12 18 10.5 5.6 6.0 WBMF1120 Flank Wear Width (mm) WBMF (75° Cutting) wear resistance. R/ Profiling 0.08 WBMF (45° Cutting) Work Material: S50C 2061080 D 16 20.5 12 6.1 8.0 WBMF1160 Groove/ 0.06 Process: Plan Profiling 2471100 D 20 24.5 15 7.1 10.0 WBMF1200 ࠉࠉࠉࠉ(45°, 75°) T-Slot 0.04 Cutting Conditions 2876125 D 25 28.5 18.5 7.6 12.5 WBMF1250 Chamfering 0.02 n=2,000min-1 vf=2,000mm/min 3486150 D 30 34.4 22.5 8.6 15.0 WBMF1300 ■ Parts 0 ap=0.3mm Aluminum/ 78 156 234 pf=0.6mm Light Alloys Cutting Length (m) Dry High-Speed Applicable Cast Iron ■ Application Examples Precision Screw Nm Wrench Endmill ●Mold for Automotive Parts BFTG0408F 3.0 TRD15 WBMF1100 Much better finishing as BFTG0409F 3.0 TRD15 WBMF1120 (Injection Mold) compared to competitor's, polishing time required is BFTG0513F 5.0 TRD20 WBMF1160 reduced by half. BFTG0617F 7.5 TRD25 WBMF1200 WBMF1000 Type Work Material: S55C BFTG0621F 7.5 TRD25 WBMF1250 Process: Contouring BFTG0825F 7.5 TRD25 WBMF1300 Cutting Conditions n=2,500min-1 N m Recommended Tightening Torque(N・m) vf=800mm/min ■ Recommended Cutting Conditions ap=0.7mm Overhang=150mm Wet Cutting Speed c (m/min) Feed Rate fz (mm/t) ISO Work Material Hardness Grade Min.- Optimum -Max. Min.- Optimum -Max. Low Carbon Steel 180 to 280HB 200-250 -300 0.10- 0.20 -0.30 ACZ120 P Alloy Steel 180 to 280HB 100-150 -200 0.10- 0.20 -0.30 ACZ120 The cutting conditions above are a guide. Actual conditions will need to be adjusted according to Note machine rigidity, work clamp rigidity, cutting depth, and other factors. H122