SEC-WaveBall SEC-WaveBall for Finishing WBMF Type WBMF 1000 Type Rake Angle Radial ー Axial 0° 0.1 to 0.4mm P MK N N SH Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminum Exotic Alloy Hardened Steel S LH LS LU DC DMM h6 APMX LF ■ Body Dimensions (mm) Cat. No. Stock Diameter Shank Max.DepthofCut Head Shank Length Total Length ■ General Features DC DMM APMX LH LS LU LF WBMF 1100S D 10 16 9 30 70 17 100 A 3D profiling ballnose endmill series capable of 1100M D 10 16 9 35 95 17 130 finishing die molds and machine parts that is available 1100L D 10 16 9 50 130 17 180 in sizes from ø10 to ø30mm. WBMF 1120S D 12 16 10.5 40 70 19.5 110 1120M D 12 16 10.5 40 110 19.5 150 1120L D 12 16 10.5 60 140 19.5 200 WBMF 1160S D 16 20 12 50 80 25.5 130 1160M D 16 20 12 50 130 25.5 180 3-D Finish Profiling 1160L D 16 20 12 70 150 25.5 220 WBMF 1200S D 20 25 15 60 80 32 140 ■ WBMF1000 Type (ø10 to ø30mm) 1200M D 20 25 15 60 140 32 200 1200L D 20 25 15 80 170 32 250 ● Simple but precise clamping design. WBMF 1250S D 25 32 18.5 70 80 36 150 ● Original large screw design. 1250M D 25 32 18.5 73 147 36 220 ● Sharp cutting edge that produces good finishing. 1250L D 25 32 18.5 100 200 36 300 ● Excellent wear resistance with Super ZX Coat. WBMF 1300S D 30 32 22.5 80 80 43 160 1300M D 30 32 22.5 85 155 43 240 ● WBMF Assembly 1300L D 30 32 22.5 120 230 43 350 Inserts are not included. ■ Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel H High Precision Screw WBMF1000 DC±0.02 RE±0.015 Milling Cutters Insert Guide Faces Insert S APMX L Face Grade Coated Carbide Milling High Speed/Light P Shoulder Application General Purpose Milling Roughing Dimensions (mm) ■ Performance High Feed ACZ120 Diameter Length Max.DepthofCut Thickness Corner Radius Applicable Radius ● Insert Life Cat. No. DC L APMX S RE Endmill WBMF out-performs competitor's ZPGU 1551050 D 10 15.6 9 5.1 5.0 WBMF1100 Multi- 0.12 Competitor's (75° Cutting) products inmost processes including Purpose 0.10 Competitor's (45° Cutting) plan profiling with better 1856060 D 12 18 10.5 5.6 6.0 WBMF1120 R/ Flank Wear Width (mm) WBMF (75° Cutting) wear resistance. Profiling 0.08 WBMF (45° Cutting) 2061080 D 16 20.5 12 6.1 8.0 WBMF1160 Work Material: S50C Groove/ 0.06 Process: Plan Profiling 2471100 D 20 24.5 15 7.1 10.0 WBMF1200 T-Slot ࠉࠉࠉࠉ(45°, 75°) 2876125 D 25 28.5 18.5 7.6 12.5 WBMF1250 0.04 Cutting Conditions 0.02 n=2,000min-1 3486150 D 30 34.4 22.5 8.6 15.0 WBMF1300 Chamfering vf=2,000mm/min 0 ap=0.3mm ■ Parts Aluminum/ 78 156 234 pf=0.6mm Light Alloys Cutting Length (m) Dry High-Speed Precision Screw Wrench Applicable Cast Iron ■ Application Examples Nm Endmill ●Mold for Automotive Parts BFTG0408F 3.0 TRD15 WBMF1100 (Injection Mold) Much better finishing as BFTG0409F 3.0 TRD15 WBMF1120 compared to competitor's, BFTG0513F 5.0 TRD20 WBMF1160 polishing time required is BFTG0617F 7.5 TRD25 WBMF1200 reduced by half. WBMF1000 Type BFTG0621F 7.5 TRD25 WBMF1250 Work Material: S55C BFTG0825F 7.5 TRD25 WBMF1300 Process: Contouring Cutting Conditions n=2,500min-1 N m Recommended Tightening Torque(N・m) vf=800mm/min ap=0.7mm ■ Recommended Cutting Conditions Overhang=150mm Wet ISO Work Material Hardness Cutting Speed c (m/min) Feed Rate fz (mm/t) Grade Min.- Optimum -Max. Min.- Optimum -Max. P Low Carbon Steel 180 to 280HB 200- 250 -300 0.10- 0.20 -0.30 ACZ120 Alloy Steel 180 to 280HB 100- 150 -200 0.10- 0.20 -0.30 ACZ120 Note The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors. H122