• Performance Tool Life Comparison (Fracture Resistance) Cutting Force Comparison RSX 3,000

Principal Force 2,500 Feed force Competitor's Product Back Force Conventional Grade 2,000

0 1 2 3 4 5

(m) 1,500 Cutting Distance Achieves a tool life that is approximately 1.6 times longer than that of our competitors' products. 1,000 Cutting Vibration Comparison 500

0

RSX Competitor's Conventional

Work Material:SUS304 Tool:ø50

Cutting Conditions := 200m/min, f= 0.5mm/t
RSXV cz
Competitor'sConventional

Approximately 15% lower than competitor's product. a = 2.0mm, a = 10.0mm Wet

p e

  • Stable, Long Tool Life
Steel, stainless steel, cast iron, and exotic alloy milling canACP200/ACM100/ACM300/ACK300NEW SUPER ZX COAT
P
be supported by using the ACP200 grade for steel machining
Super ZX Coat ・Compared to conventional grades, the coating hardness
and the ACP300 grade for cast iron machining.
60has been increased by 40% and the oxidization starting
Super ZX Coat temperature has been increased by 200°C.
50
Work Material Wear ResistanceFracture ResistanceLaminating cycleHigh speed, high efficiency machining of more than 1.5
40up to 10nmtimes that of conventional grades is possible.
ZX Coat
PACP200・Achieves over 2 times longer tool life compared to
30TiCN
PTiAIN
Steelconventional grades under the same cutting conditions.

ACM100 20 TiN

P 10nm H

M 600 800 1,000 1,200

ACM200C(℃)
Starting Temperature For OxidizationCross Section of Coating
Stainless Steel(TEM Image )
ACM300
PC ACM200SUPER FF COAT
KACK300
・Achieves excellent chipping resistance thanks
P
Cast IronSuper FF CoatCoating
Hardness:to the smoothness of the coating and our coating

ACM100 30% higher Alumina

50Coating surfacestress control technology.
PFace
Sroughness 50%Milling
C ACM200reduction.High speed, high efficiency machining of more
40
Exotic Alloythan 1.5 times that of conventional grades isShoulder
ACM300Milling
30TiCN possible. by hardening the coating layer.
P
Conventional coatingHigh Feed
The letters "C" and "P" at either end of each grade indicate coating type. 20Achieves over 2 times longer tool life compared
to conventional grades under the same cutting
Blank: Non-coated :CCVD :PVD0.10 0.05 0.15Substrate 0.20Radius
P TiCNRa( m) conditions.

Finished Surface Roughness μ Cross Section of Coating

Multi- Purpose R/ Profiling

Tool life(SUS304 Milling) Tool life(SUS630-H900 Milling)

Groove/ T-Slot

ACM300 ACM200 Chamfering

1.7x tool life1.3x tool lifeAluminum/
Competitor'sCompetitor's
Light Alloys
ConventionalConventionalHigh-Speed
Cast Iron
0123450123
Cutting Distance(m)Cutting Distance(m)
Cutter:RSXF12050RSCutter:RSXF12050RS
Insert :RDET1204M0EN-GInsert :RDET1204M0EN-G

Cutting Conditions:v = 200m/min, f = 0.5mm/t, Cutting Conditions: = 150m/min,

czvcf = 0.3mm/t,
z
a = 2mm, a = 10mm, Weta = 2mm, a = 10mm, Wet
pepe
(Cutting Distance : 2.7m)(Cutting Distance : 1.8m)

ACM300 Competitor's Product Conventional Grade ACM200 Competitor's Product Conventional Grade

Chipping at notch position