Каталог Sumitomo фрезы со сменными пластинами - страница 107

a n s i o n SEC-WaveRadius Mill Exp RSX Type ■ Performance Tool Life Comparison（Fracture Resistance） Cutting Force Comparison 3,000 RSX Principal Force Feed force Competitor's Product 2,500 Cutting Force (N) Back Force Conventional Grade 2,000 0 1 2 3 4 5 1,500 Cutting Distance（ｍ） Achieves a tool life that is approximately 1.6 times longer than that of our competitors' products. 1,000 Cutting Vibration Comparison 500 Vibration Amplitude 0 RSX Competitor's Conventional Work Material：SUS304 Tool：ø50 Cutting Conditions ： V c =200m/min, f z =0.5mm/t RSX Competitor's Conventional Approximately 15% lower than competitor's product. a p=2.0mm, a e=10.0mm Wet ■ Stable, Long Tool Life Steel, stainless steel, cast iron, and exotic alloy milling can P ACP200/ACM100/ACM300/ACK300 NEW SUPER ZX COAT be supported by using the ACP200 grade for steel machining Super ZX Coat ・Compared to conventional grades, the coating hardness and the ACP300 grade for cast iron machining. 60 has been increased by 40% and the oxidization starting Coating Hardness（GPa） 50 Super ZX Coat temperature has been increased by 200°C. Work Material Wear Resistance Fracture Resistance Laminating cycle ・High speed, high efficiency machining of more than 1.5 40 ZX Coat up to 10nm times that of conventional grades is possible. P ACP200 30 TiCN ・Achieves over 2 times longer tool life compared to Steel P TiAIN conventional grades under the same cutting conditions. 20 TiN P ACM100 M Stainless Steel ACM200 C 600 800 1,000 1,200 Starting Temperature For Oxidization（℃） 10nm Cross Section of Coating （TEM Image） H ACM300 Cutters Milling P SUPER FF COAT C ACM200 K Cast Iron P ACK300 Coating ・Achieves excellent chipping resistance thanks Super FF Coat Hardness： to the smoothness of the coating and our coating Coating Hardness TiCN（GPa） 30% higher Alumina P ACM100 50 Coating surface roughness 50% stress control technology. Face S ACM200 C 40 reduction. ・High speed, high efficiency machining of more Milling Exotic Alloy than 1.5 times that of conventional grades is Shoulder Milling P ACM300 30 Conventional coating TiCN possible. by hardening the coating layer. ・Achieves over 2 times longer tool life compared 20 High Feed The letters "C" and "P" at either end of each grade indicate coating type. C ：CVD to conventional grades under the same cutting P ：PVD Blank: Non-coated 0.05 0.10 0.15 0.20 Substrate Radius ＴｉＣＮ Finished Surface Roughness Ｒａ （μｍ） Cross Section of Coating conditions. Multi- Purpose R/ Profiling （SUS304 Milling） Tool life Tool life（SUS630-H900 Milling） Groove/ T-Slot ACM200 Chamfering ACM300 1.7x tool life 1.3x tool life Aluminum/ Competitor's Competitor's Light Alloys High-Speed Conventional Conventional Cast Iron 0 1 2 3 4 5 0 1 2 3 （ｍ） Cutting Distance （ｍ） Cutting Distance Cutter：RSXF12050RS Cutter：RSXF12050RS Insert ：RDET1204M0EN-G Insert ：RDET1204M0EN-G Cutting Conditions： vc=200m/min, fz=0.5mm/t, Cutting Conditions：vc= 150m/min, fz= 0.3mm/t, ap=2mm, ae=10mm, Wet ap= 2mm, ae= 10mm, Wet （Cutting Distance：2.7ｍ） （Cutting Distance：1.8ｍ） ACM300 Competitor's Product Conventional Grade ACM200 Competitor's Product Conventional Grade Chipping at notch position H107