Каталог Sumitomo фрезы со сменными пластинами - страница 107

a n s i o n SEC-WaveRadius Mill

Exp RSX Type
■ Performance
Tool Life Comparison（Fracture Resistance） Cutting Force Comparison
3,000
RSX Principal Force
Feed force
Competitor's Product 2,500


Cutting Force (N)
Back Force
Conventional Grade 2,000
0 1 2 3 4 5
1,500
Cutting Distance（ｍ）
Achieves a tool life that is approximately 1.6 times longer than that of our competitors' products. 1,000
Cutting Vibration Comparison 500
Vibration Amplitude


0
RSX Competitor's Conventional

Work Material：SUS304 Tool：ø50
Cutting Conditions ： V c =200m/min, f z =0.5mm/t
RSX Competitor's Conventional
Approximately 15% lower than competitor's product. a p=2.0mm, a e=10.0mm Wet


■ Stable, Long Tool Life
Steel, stainless steel, cast iron, and exotic alloy milling can P ACP200/ACM100/ACM300/ACK300 NEW SUPER ZX COAT
be supported by using the ACP200 grade for steel machining
Super ZX Coat ・Compared to conventional grades, the coating hardness
and the ACP300 grade for cast iron machining. 60
has been increased by 40% and the oxidization starting
Coating Hardness（GPa）


50
Super ZX Coat temperature has been increased by 200°C.
Work Material Wear Resistance Fracture Resistance Laminating cycle ・High speed, high efficiency machining of more than 1.5
40 ZX Coat up to 10nm times that of conventional grades is possible.
P ACP200 30 TiCN ・Achieves over 2 times longer tool life compared to
Steel P TiAIN conventional grades under the same cutting conditions.
20 TiN
P ACM100
M
Stainless Steel
ACM200 C
600 800 1,000 1,200
Starting Temperature For Oxidization（℃）
10nm
Cross Section of Coating
（TEM Image）
H
ACM300


Cutters
Milling
P SUPER FF COAT
C ACM200
K
Cast Iron
P ACK300 Coating ・Achieves excellent chipping resistance thanks
Super FF Coat Hardness：
to the smoothness of the coating and our coating
Coating Hardness TiCN（GPa）


30% higher Alumina
P ACM100 50 Coating surface
roughness 50% stress control technology. Face
S ACM200 C 40 reduction.
・High speed, high efficiency machining of more Milling
Exotic Alloy
than 1.5 times that of conventional grades is Shoulder
Milling
P ACM300 30
Conventional coating
TiCN
possible. by hardening the coating layer.
・Achieves over 2 times longer tool life compared
20
High Feed
The letters "C" and "P" at either end of each grade indicate coating type.
C ：CVD
to conventional grades under the same cutting
P ：PVD Blank: Non-coated 0.05 0.10 0.15 0.20 Substrate Radius
ＴｉＣＮ Finished Surface Roughness Ｒａ
（μｍ） Cross Section of Coating conditions.
Multi-
Purpose
R/
Profiling
（SUS304 Milling）
Tool life Tool life（SUS630-H900 Milling） Groove/
T-Slot
ACM200 Chamfering
ACM300
1.7x tool life 1.3x tool life Aluminum/
Competitor's Competitor's Light Alloys
High-Speed
Conventional Conventional Cast Iron
0 1 2 3 4 5 0 1 2 3
（ｍ）
Cutting Distance （ｍ）
Cutting Distance
Cutter：RSXF12050RS Cutter：RSXF12050RS
Insert ：RDET1204M0EN-G Insert ：RDET1204M0EN-G
Cutting Conditions： vc=200m/min, fz=0.5mm/t, Cutting Conditions：vc= 150m/min, fz= 0.3mm/t,
ap=2mm, ae=10mm, Wet ap= 2mm, ae= 10mm, Wet

（Cutting Distance：2.7ｍ） （Cutting Distance：1.8ｍ）
ACM300 Competitor's Product Conventional Grade ACM200 Competitor's Product Conventional Grade
Chipping at notch position


H107