SEC-ACE MILL DNF 4000 Type Rake Angle Radial Axial 㸫6° 㸫5° 6.5mm 65° S P M K N N S H Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminum Exotic Alloy Hardened Steel S H H H S General Milling for Steel & Cast Iron Fig 1 Fig 2 Fig 3 Fig 4 BD DCSFMS BD ø177.8 BD BD DCSFMS ø101.6 DCSFMS DCSFMS ø101.6 DCB KDP DCB KDP DCB DCB KWW ø18 ø22 KDP KDP KWW KWW KWW ø18 CBDP CBDP CBDP CBDP LF LF LF LF ø26 ø32 ø13 DC ø20 DC DC ø26 DC ■ Body Inch Dimensions (mm) Stock Stock Diameter External Diameter BossHeight Hole Size Grooving Width Grooving Depth Mounting Depth No. of Weight Cat. No.(R) Cat. No.(L) Fig DC BD DCSFMS LF DCB KWW KDP CBDP Teeth (kg) DNF 4080R D DNF 4080L * 80 96 60 50 25.4 9.5 6 25 6 1.8 1 4100R D 4100L D 100 116 75 60 31.75 12.7 8 32 8 3.0 2 4125R D 4125L 125 141 75 60 38.1 15.9 10 38 10 4.3 2 4160R D 4160L 160 176 100 60 50.8 19.1 11 38 12 6.8 2 4200R D 4200L 200 216 130 60 47.625 25.4 13.5 38 16 9.8 3 DNF 4250R DNF 4250L 250 266 200 70 47.625 25.4 13.5 40 20 18.1 3 4315R 4315L 315 331 240 70 47.625 25.4 13.5 40 24 27.4 3 4400R 4400L 400 416 300 80 63.5 25.4 13.5 45 32 49.6 4 4500R 4500L 500 516 400 80 63.5 25.4 13.5 45 40 76.3 4 Inserts are not included. *Please use JIS B1176 hexagonal bolt (M12×30 to 35mm) for securing ø80 cutter to the arbor. ■ Insert P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel Grade Coated Carbide Carbide Cermet CBN Fig 5 3 .01 H M ±0 High Speed/Light P K P H 12.70 Application General Purpose K P P K K P H Roughing Cutters K Milling 2.0 ACP200 ACP300 ACK200 ACK300 ACP100 4.8 T1500A 12.70 EH20Z BN250 T250A Cat. No. Fig A30N G10E H10E Fig 6 A30 3 .01 M ±0 Face Milling CSNH 43M D D D D D Q 5 12.70 Shoulder 43MT D D Q 5 Milling CSN 43M D D Q 6 2.0 High Feed 12.70 4.8 43MT D D D 6 Fig 7 3 .01 Radius CSNB 43M D D Q 7 M ±0 Multi- 43MT D Q 7 12.70 Purpose R/ SNC 433 Q Q Profiling 434 Q Q 12.70 4.8 Groove/ T-Slot SNMN 432 D D D Q 8 Fig 8 RE 433 D D D D Q 8 12.70 Chamfering Aluminum/ 434 Q 8 Light Alloys High-Speed SNMN 432TN-S Q Q 12.70 4.76 Fig 9 Cast Iron 433TN-S Q Q Wiper Insert 9±0.05 434TN-S Q Q R100 14±0.05 5.0±0.02 NW 100 D D Q 9 ■ Parts (*1: To use wiper inserts, please change locators to LNFW40R (L). Wrench and cap screw remain unchanged.) ■ Recommended Cutting Conditions Applicable Locator Insert Engraved Mark Engraved Mark Cutting Speed v(m/min) Feed Rate f(mm/t) c z Cutters ( *1) Clamp F40R/F40L F41R/F41L ISO Work Material Hardness Grade Min.- Optimum -Max. Min.- Optimum -Max. Double Screw Insert Insert DNF4080R LNF40R FTW40R WB8-30T Clamp General Steel 180 to 280HB 80-100-120 0.10- 0.13 -0.15 T250A DNF4100R P Soft Steel ≤180 100-130-160 0.10- 0.18 -0.25 T250A DNF4125R Cap LNF40R FTW41R K Cast Iron 250HB 150-200-250 0.10- 0.15 -0.20 ACK200 to DNF4500R Screw BX0510 The cutting conditions above are a guide. Actual conditions will need to be adjusted DNF4080L Note according to machine rigidity, work clamp rigidity, cutting depth, and other factors. LNF40L FTW40L Wrench Locator to DNF4100L TT27 DNF4125L LH040 LNF40L FTW41L Double Screw Size to DNF4500L Nm WB8-30T M8 8.0 N m Recommended Tightening Torque(N・m) H54