
Run-out should be less than 0.02 mm.
slanted Plunging Boring Max. 0.02 mm
surface θ θ > 6°
Ideal : )0.02mm Acceptable : )0.05mm Not acceptable: >0.05mm
| Fig. #3 Fig. #2 Fig. #1 | ||
| Procedure | ||
| ᆰClean the clamping areas on the drill body and the head with an air | Note #1: If the clamping torque is not equally | |
| blast, lubricate them, and put the drill head in the pocket. | applied on the right and the left sides of the | |
| ᆱSet the clamping key in the groove on the drill head. Push the head | drill head, there may be a gap between the | |
| toward the pocket with equal torque on the right and the left sides, | head and the body, which increases the run- | |
| and turn the clamping key to clamp the head completely. (Fig. #1) | out of the head. | |
| Be sure that there is no gap between the bottom of the head and | Note #2: Low accuracy in holding the drill | |
| ᆲ | body may affect the run-out. If the run-out is | |
| the drill body. A shim in the thickness of around 0.01 mm is useful to large, check the accuracy in holding the drill | ||
| check the gap. (Fig. #2) | body. |
ᆳIf there is a gap thicker than 0.01 mm, unclamp the head and return to procedure No. ᆰ ᆴCheck the run-out at the margin of the drill head. Run-out must be less than 0.05 mm. (Fig. #3) (Recommended value: less than 0.02
procedure No. ᆰ .
The release torque in unclamping a head is measured with a torque driver to determine the body’s tool life. Please refer to the below for the standard release torque value which indicates the end of tool life (The value less than the standard should be judged as the end of tool life).
| Head designation | Release torque value to indicate tool replacement (N・m) | (cN・M) |
| DMP100-109 | 0.2 | 20 |
| DMP110-119 | 0.2 | 20 |
| DMP120-129 | 0.25 | 25 |
| DMP130-139 | 0.25 | 25 |
| DMP140-149 | 0.3 | 30 |
| DMP150-159 | 0.3 | 30 |
| DMP160-169 | 0.35 | 35 |
| DMP170-179 | 0.35 | 35 |
| DMP180-189 | 0.4 | 40 |
| DMP190-199 | 0.4 | 40 |
torque driver.