Общий каталог Tungaloy 2020 - 2021

Брошюра Tungaloy новая продукция

Каталог Tungaloy глубокое сверление 1

Каталог Tungaloy инструмент для автоматов швейцарского типа

Каталог Tungaloy зубофрезерование

Каталог Tungaloy глубокое сверление 2

STANDARD CUTTING CONDITIONS T X N 0 6 / E X N 0 6

						Cutting speed	Feed per fz (mm	tooth /t)
ISO	Workpiece material	Hardness	Priority	Grades	Chip- breaker	Vc (m/min)	ø32 ~ ø200 Tool dia: DCX (mm)	Feed when plunging fz (mm/t)	ø32, C n	ICT = 2 Vf	ø35, C n	ICT = 2 Vf	ø40, C n	ICT = 3 Vf
	Carbon steels S45C, S55C etc. C45, C55, etc.	~ 300HB	First choice Wear resistance	AH3035 AH8015	MJ MJ	100 - 300	0.5 - 1.5	0.15	1,990	3,980 Vc = 20	1,820 0 m/mi	3,640 n,fz =	1,590 1.0 mm/t	4,770
	Alloy steels SCM440 SCr415 etc	~ 300HB	First choice	AH3035	MJ	100 - 300	0.5 - 1.5	0.15	1,990	3,980	1,820	3,640	1,590	4,770
	, . 42CrMo4, 17Cr3, etc.		Wear resistance	AH8015	MJ					Vc = 20	0 m/mi	n,fz =	1.0 mm/t
		30 ~ 40HRC	First choice	AH3035	ML	100 - 200	0.5 - 1.0	0.15	1,490	2,380 Vc = 15	1,360 0 m/mi	2,180 n,fz =	1,190 0.8 mm/t	2,860
	Prehardened steels NAK80, PX5, etc.	30 ~ 40HRC	Fracture resistance	AH3035	MJ	100 - 200	0.5 - 1.5	0.15	1,490	2,980 Vc = 15	1,360 0 m/mi	2,720 n,fz =	1,190 1.0 mm/t	3,570
		30 ~ 40HRC	Wear resistance	AH8015	ML	100 - 200	0.5 - 1.0	0.15	1,490	2,380 Vc = 15	1,360 0 m/mi	2,180 n,fz =	1,190 0.8 mm/t	2,860
	Stainless steels SUS304, SUS316, etc. X5CrNi18-10, etc. X5CrNiMo17-12-2, etc.	~ 200HB	First choice Fracture resistance	AH3035 AH3035	ML MJ	100 - 150	0.3 - 0.8	0.1	1,190	1,430 Vc = 12	1,090 0 m/mi	1,310 n,fz =	950 0.6 mm/t	1,710
		150 ~	First choice	AH120	MJ	100 - 300	05 - 15	015	1,990	3,980	1,820	3,640	1,590	4,770
	Gray cast irons FC250 FC300 t	250HB	Wear resistance	AH8015	MJ		. .	.		Vc = 20	0 m/mi	n,fz =	1.0 mm/t
	, , ec. GG25, GGG30, etc.	150 ~	First choice	AH120	MJ	80 - 200	05 - 15	015	1,490	2,980	1,360	2,720	1,190	3,570
		250HB	Wear resistance	AH8015	MJ		. .	.		Vc = 15	0 m/mi	n,fz =	1.0 mm/t
	Titanium alloy	~ 40HRC	First choice	AH130	ML	30 - 60	03 - 07	008	400	400	360	360	320	480
	Ti-6AI-4V, etc.		Fracture resistance	AH130	MJ		. .	.		Vc = 40	m/min	,fz = 0	.5 mm/t
	Heat-resistance alloy Inconel, Hasteroy, etc.	~ 40HRC	First choice Fracture resistance	AH725 AH725	ML MJ	20 - 50	0.1 - 0.3	0.05	300	120 Vc = 30	270 m/min	110 ,fz = 0	240 .2 mm/t	140
	Hot mold steel SKD61, etc. X40CrMoV5-1, etc.	40 ~ 55HRC	First choice Low resistance	AH8015 AH8015	MH MJ	80 - 150	0.1 - 0.5	0.05	1,190	710 Vc = 12	1,090 0 m/mi	650 n,fz =	950 0.3mm/t	850
	Hot mold steel of D.T.C il	40 ~	First choice	AH8015	MJ	50-100	01 - 03	005	800	320	730	290	640	380
	materas DAC, DH, DIEVER, etc	55HRC	Fracture resistance	AH8015	MH		. .	.		Vc = 8	0 m/min	,fz = 0	.2mm/t
	Cold mold steel	55 ~ 65HRC	First choice	AH8005	MH	50 - 70	0.05 - 0.2	0.03	600	120 Vc = 6	550 0 m/min	110 ,fz = 0	480 .1 mm/t	140
	SKD11, etc. X153CrMoV12, etc.	55 ~ 65HRC	Fracture resistance	AH8015	MH	50 - 70	0.03 - 0.1	0.03	600	60 Vc = 60	550 m/min,	55 fz = 0.	480 05 mm/t	70

Approach

85° ∙ The above table shows the conditions for standard shank type cutters. When using long ∙ Cutting conditions are generally limited by the rigidity and power of the machine and the

shank type cutters, the number of teeth may be different. In this case, the cutting conditions rigidity of the workpiece. When setting the conditions, start from half of the values of the should be changed by referring to: “The usage of standard and long shanks” shown in standard cutting conditions and then increase the value gradually while making sure the previous page. machine is running normally. 88°

Cautionary points in use

90° The use of a standard or long shank Tool geometry on programming

When using a long shank, please lower the cutting conditions (Vc, fz, ap) to 70% When programming for CAM, the tool should be considered as a radius of the maximum conditions for the standard shank. cutter. Usually, the corner radius should be set as R = 3.0 mm. If a larger Others radius is used, overcutting will occur. The following table shows the amount left uncut (t1) and overcut (t2).

1.5

Standard shank

Amount left overcut

Vc = 100 300 m/min t2

1.0 RE

15°

RPG RPG

Long shank LE t1 t1

0.5 Corner R when Amount left programming V uncut c = 80 200 m/min

LNMU06-MJ/ML

	Max. depth of				Corner R when	Amount left	Amount left
0		cut	Corner radius			uncut	overcut
		APMX		LE (mm)	programming:

0.5 1.0 1.5 2.0				RPG		t2
Feed per tooth: fz (mm/t)	(mm)	RE			t1 (mm)		(mm)
				2.0	1.0		-
	1.5	2.0	6.0	3.0	0.77		-
				4.0	0.54		0.26

Tool dia.: DCX = ø32 40 mm Workpiece: S55C / C55 (200HB) LNGU06-MH

APMX (mm) Max. depth of cut	RE Corner radius	LE (mm)	Corner R when programming: RPG	t1 (mm) Amount left uncut	t2 (mm) Amount left overcut
			2.0	0.9	-
1.5	2.0	6.0	3.0	0.66	-
			4.0	0.41	0.26

Each value in table is calculated theoretically at the maximum condition.

Общий каталог Tungaloy 2020 - 2021 - страница 858

Навигация

STANDARD CUTTING CONDITIONS T X N 0 6 / E X N 0 6

Cautionary points in use

1.5

Standard shank

Vc = 100 300 m/min t2

1.0 RE

15°

RPG RPG

LNMU06-MJ/ML

Общий каталог Tungaloy 2020 - 2021 - страница 858

Навигация

STANDARD CUTTING CONDITIONS T X N 0 6 / E X N 0 6

Cautionary points in use

1.5

Standard shank

Vc = 100 300 m/min t2

1.0 RE

15°

RPG RPG

LNMU06-MJ/ML

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