CuttingRoughing (Depthof cut: >1.0 mm)
seedFeed per tooth:fz (mm/t)
ISOWorkpiece materialsPriorityGradep
vc (m/min)MJMLHJMSFlatAJ
Mild andFirst choiceAH3135100 - 2700.05 - 0.30.05 - 0.250.2 - 0.6-0.05 - 0.3-
low carbon steels SS400, etc. E275A, etc.Wear resistanceT3225150 - 3000.05 - 0.3-0.2 - 0.6-0.05 - 0.3-
< 180 HBSurface qualityNS740100 - 3000.05 - 0.23---0.05 - 0.23-
Carbon and ll tlFirst choiceAH3135100 - 2300.05 - 0.250.05 - 0.20.2 - 0.5-0.05 - 0.25-
aoy sees S45C, SCM440, etc. C45, 42CrMo4, etc. < 300 HBWear resistance Surface qualityT3225 NS740150 - 280 100 - 2300.05 - 0.25 0.05 - 0.2- -0.2 - 0.5 -- -0.05 - 0.25 0.05 - 0.2- -
Die steels X96CrMoV12 etcFirst choiceAH3135100 - 1800.05 - 0.20.05 - 0.20.2 - 0.4-0.05 - 0.2-
, . < 30 HRCWear resistanceT3225100 - 1800.05 - 0.2-0.2 - 0.4-0.05 - 0.2-
Stainless steels SUS304, SUS316, etc. X5CrNi18-9First choiceAH313580 - 2000.1 - 0.250.1 - 0.20.2 - 0.50.1 - 0.2--
, X5CrNiMo17-12-2, etc. < 250 HBWear resistanceT3225150 - 2500.1 - 0.250.1 - 0.20.2 - 0.5-0.1 - 0.25-
Grey cast ironsFirst choiceT1215180 - 3000.05 - 0.25-0.2 - 0.6-0.05 - 0.25-
FC25, FC300, etc. 250, 300, etc.Fracture resistanceAH120150 - 2500.05 - 0.250.05 - 0.20.2 - 0.6-0.05 - 0.25-
Ductile cast irons FCD400 FCD600 tFirst choiceT1215120 - 2000.05 - 0.25-0.2 - 0.6-0.05 - 0.25-
, , ec. 400-15S, 600-3, etc.Fracture resistanceAH120100 - 1800.05 - 0.250.05 - 0.20.2 - 0.6-0.05 - 0.25-
Titanium alloys Ti-6Al-4V, etc.First choiceAH13030 - 600.1 - 0.25-0.2 - 0.50.1 - 0.2--
Heat-resistance alloys Inconel 718, etc.First choiceAH12010 - 400.05 - 0.15-0.1 - 0.3---
Aluminium alloys Si < 13 %-DS1100 KS05F300 - 1000-----0.05 - 0.2
Aluminium alloys Si ≥ 13%-DS1100 KS05F80 - 300-----0.05 - 0.2
Copper alloys-DS1100 KS05F200 - 500-----0.05 - 0.2

Approach

90 Notes for use of HJ-type inserts

HJ-type inserts can be used for high feed machining.

When using the insert, care should be taken with the following:

Others a

  • The maximum depth of cut is p = 2 mm. Select feeds within the above value.
  • Do not use the HJ-type inserts with other types (such as MJ- and MS-types) in the same body.
  • The outer shape of the HJ-type insert is different from those of other types (such as MJ- and MS-types), but the insert can be held in the same insert pocket.

Main Cutting edge

Face Cutting edge

Notes on use of wiper insert

  • When requiring good surface fi nishes, use of a wiper insert
  • The wiper insert has one wiping corner.
(WWCW13T3AF_ R-W_ ) is recommended. In general, installing• The peripheral cutting edge of the wiper insert is retracted from
one wiper insert delivers superior surface fi nishes.the edge of the normal inserts. Therefore, the feed per tooth (fz
  • When using the wiper insert, install the insert as shown in Fig. A. mm/t) of the normal insert following the wiper insert is double If the insert is installed as shown in Fig. B, breakage of the insert that of other inserts. is inevitable and normal surface fi nish can not be obtained. When using the wiper insert, depth of cut (ap) less than 1 mm is
  • The wiper insert must not be used together with HJ-type inserts recommended.

Fig. A Fig. B