
Guide pad Driver Tip Shank
Corner Oil hole Margin Primany Secondary clearance angle clearance angle D Secondary engage angle Primary engage angle
| Trouble | Possible Increased burnishing torque | cause ¡Chamfer angle small | Countermeasure ¡Enlarge chamfer angle and increase stock allowance | E Threadin |
| Breaking of reamer | due to excessively small stock allowance | ¡Excessive wear in peripheral cutting edge. | ¡Reduce cutting speed to prevent peripheral wear of edge ¡Increase lubricity of cutting fl uid | F rooving |
| Sticking | ¡Faulty fi ltering of cutting fl uid ¡Incorrect selection of cutting fl uid ¡Insuffi cient cutting fl uid pressure | ¡Improve fi ltering accuracy ¡Change to fl uid with higher lubricity ¡Increase fl uid pressure | G re tool | |
| Mechanical trouble | ¡Repair electrical system ¡Improve clamping method of workpiece | Miniatu | ||
| Excessive feed rate per tooth | ¡Reduce fl uid pressure ¡Increase number of teeth | cutter | ||
| Unacceptable surface | Improper tool specifi cations | ¡Excessive chamfer angle ¡Excessive back taper ¡Peripheral run out excessive | ¡Reduce chamfer angle ¡Reduce back taper ¡Improve run out accuracy | Milling |
| roughness | Faulty regrinding | ¡Cutting edge run out is large ¡Residual damage of preceding process | ¡Improve run out accuracy ¡Remove residual damage completely | I Endmill |
| Too large and | Imroer cuttin fl uid | ¡Excessive fl uid pressure | ¡Reduce fl uid pressure | |
| cy inconsistent | ppgl | ¡Improper selection of cutting fl uid | ¡Increase activity and lubricity of the fl uid | ol |
| accura over size | Faulty machine accuracy | ¡Correct spindle run out and bushing clearance and alignment | J rilling to | |
| achining | Faulty clamping of workpiece | ¡Clamping position wrong ¡Clamping force inadequate | ¡Improper clamping position ¡Increase clamping force | D em |
| aulty m | Faulty machine accuracy | ¡Excessive bushing clearance ¡Faulty spindle run out and alignment | ¡Correct bushing clearance ¡Correct spindle run out and alignment | K ling Syst |
| F Defective | Improper tool specifi cations | ¡Outer run out of reamer large ¡Insuffi cient reamer rigidity | ¡Correct peripheral run out ¡Increase reamer rigidity | Too de |
| out-of-roundness | Faulty clamping position of w | orkpiece | ¡Change clamping position | L Gui |
| Unevenness in wall thickness | of workpiece | ¡Reduce reamer guide width (margin width) | User's | |
| Insuffi cient | Chamfer angle small | ¡Increase chamfer angle | ||
| i oversize ll | Excessive wear in peripheral cutting edge | ¡Too high cutting speed ¡Faulty lubricity of cutting fl uid | ¡Decrease cutting speed ¡Increase lubricating capacity | M Index |
| aowance | Faulty regrinding (residual da | mage) | ¡Increase regrinding stock amount |