
| 햲 Apple-peel-like chips | 햳 Short-lead chips | 햴 Very long chips |
| These chips are often produced in | These chips are often produced in | Often produced in machining mild |
| machining mild steels or low-carbon | machining stainless steels at low- | steels or low-carbon steels under |
| steels at low-speeds and low-feeds. | feeds and tend to entangle to the | improper cutting conditions. |
| tool in spite of short length. |
Remedies Remedies Remedies
| Increase the cutting speed in stages | Increase the feed by about 10 %. If | Increase the cutting speed in stages by |
| by 20% within the range of standard | there is no effect, increase the cutting | 20% within the range of standard cut- |
| cutting conditions. If there is no effect, | speed in stages by 10% within the | ting conditions. If there is no effect, de- |
| increase the feed by about 10 % as | range of standard cutting conditions. | crease the feed by about 10 % as the |
the cutting speed is raised by 20%. cutting speed is raised by 20%.
Apple-peel-like chips (Without curling) Continuously curled “C” shape chips with short lead (P). Continuously coiled long chips
Cutting forces The charts below show a guideline for cutting forces. Use TDX drills on a machine with ample power and suffi cient rigidity.
| 16 | 5 | 100 |
| 14 | ||
| LOAD % 4 | 80 | |
| 12 | ||
| 10 | 3 | 60 |
| 8 | ||
| 6 | 2 | 40 |
| 4 | 0.13 mm/rev | 0.13 mm/rev | 0.13 mm/rev | ||
| 0.10 mm/rev | 1 | 0.10 mm/rev | 20 | 0.10 mm/rev | |
| 2 | |||||
| 0.07 mm/rev | 0.07 mm/rev | 0.07 mm/rev | |||
| 0 | 0 | 0 |
| 10 | 20 | 30 | 40 | 50 | 60 | 10 | 20 | 30 | 40 | 50 | 60 | 10 | 20 | 30 | 40 | 50 | 60 |
| Drill diameter (mm) | Drill diameter (mm) | Drill diameter (mm) |
Cutting speed: v = 100 m/min c Workpiece material: Alloy steel (JIS SCM440), 240HB
Cutting fl uid: Used