SEC- Plunge Drill PDL Type Recommended Cutting Conditions ■ Recommended Cutting Conditions (2D) (PDL Type) Work vc Cutting f Feed Rate (mm/rev) Recommended Recommended Work Material Hardness Speed HB Breaker Insert Grade (m/min) ø16.0 ø20.0,ø25.0 ø32.0 ø40.0 Steel, Carbon Steel SS400 125 G ACP300 120-180-240 0.05-0.08-0.10 0.05-0.08-0.10 0.05-0.08-0.11 0.05-0.08-0.12 S15C 125 L ACP300 130-170-220 0.04-0.08-0.12 0.04-0.08-0.12 0.04-0.08-0.13 0.05-0.10-0.15 S45C 190 G ACP300 100-150-200 0.08-0.13-0.24 0.08-0.13-0.24 0.08-0.14-0.26 0.09-0.16-0.29 S45C Hardened 250 G ACP100 100-170-240 0.05-0.09-0.14 0.05-0.09-0.14 0.05-0.09-0.14 0.05-0.10-0.17 S75C 270 G ACP100 120-180-240 0.06-0.10-0.17 0.06-0.10-0.17 0.06-0.10-0.17 0.07-0.12-0.19 S75C Hardened 300 G ACP100 85-150-210 0.05-0.09-0.14 0.05-0.09-0.14 0.05-0.09-0.14 0.05-0.10-0.15 P Low Alloy Steel SCM, SNCM 180 L ACP300 100-140-180 0.05-0.08-0.14 0.05-0.08-0.14 0.05-0.08-0.16 0.06-0.09-0.17 SCM, SNCM Hardened 275 G ACP100 100-170-240 0.06-0.10-0.14 0.06-0.10-0.14 0.06-0.10-0.14 0.07-0.11-0.16 SCM, SNCM Hardened 300 G ACP100 90-150-210 0.06-0.10-0.14 0.06-0.10-0.14 0.06-0.10-0.14 0.07-0.11-0.16 SCM, SNCM Hardened 350 G ACP100 75-120-165 0.06-0.10-0.14 0.06-0.10-0.14 0.06-0.10-0.14 0.07-0.11-0.16 2D High Alloy Steel SKD, SKT, SKH 200 G ACP100 120-180-240 0.08-0.12-0.17 0.08-0.12-0.17 0.08-0.12-0.18 0.09-0.12-0.21 SKD, SKT, SKH Hardened 325 G ACP100 100-140-180 0.06-0.10-0.15 0.06-0.10-0.15 0.06-0.11-0.15 0.07-0.11-0.16 Stainless Steel SUS403, Others (Martensite/Ferrite) 200 G ACP300 100-140-180 0.06-0.11-0.18 0.06-0.11-0.18 0.06-0.12-0.19 0.07-0.13-0.22 M SUS403, Others Martensitic (Hardened) 240 G ACP300 90-120-150 0.06-0.11-0.18 0.06-0.11-0.18 0.06-0.12-0.19 0.07-0.13-0.22 SUS304, SUS316 Austenitic 180 G ACP300 100-140-180 0.06-0.11-0.18 0.06-0.11-0.18 0.06-0.12-0.19 0.07-0.13-0.22 Gray Cast Iron H ACK300 120-160-200 0.09-0.20-0.32 0.10-0.22-0.36 0.11-0.24-0.39 0.12-0.26-0.44 K Ductile Cast Iron H ACK300 90-120-150 0.09-0.20-0.32 0.10-0.22-0.36 0.11-0.24-0.39 0.12-0.26-0.44 S Exotic Alloy (Heat Resistant Alloy, Super Alloy, Ti Alloy, etc.) 200 G ACP300 25- 50- 70 0.06-0.11-0.18 0.06-0.11-0.18 0.06-0.12-0.19 0.07-0.13-0.22 Aluminum Alloy G DL1500 200-260-320 0.06-0.11-0.17 0.06-0.11-0.17 0.06-0.12-0.18 0.07-0.13-0.20 N Copper Alloy G DL1500 180-230-280 0.06-0.11-0.17 0.06-0.11-0.17 0.06-0.12-0.18 0.07-0.13-0.20 With P and K, ACP100 is the second recommended insert grade when the first recommended insert grade is ACP300 or ACK300. A guide for the recommended cutting conditions when using the second recommended insert grade is to set cutting speed Vc to 130% and feed rate f to 75% of the values in the above table. ■ Recommended Cutting Conditions (3D) (PDL Type) Work vc Cutting f Feed Rate (mm/rev) Recommended Recommended Work Material Hardness Speed HB Breaker Insert Grade (m/min) ø16.0 ø20.0,ø25.0 ø32.0 ø40.0 Steel, Carbon Steel SS400 125 G ACP300 120-180-240 0.05-0.07-0.10 0.05-0.07-0.10 0.05-0.08-0.11 0.05-0.08-0.12 S15C 125 L ACP300 130-170-220 0.04-0.07-0.10 0.04-0.07-0.10 0.04-0.08-0.11 0.05-0.09-0.12 S45C 190 G ACP300 100-150-200 0.08-0.12-0.20 0.08-0.12-0.20 0.08-0.13-0.22 0.09-0.14-0.24 S45C Hardened 250 G ACP100 100-170-240 0.05-0.08-0.11 0.05-0.08-0.11 0.05-0.08-0.12 0.05-0.09-0.14 S75C 270 G ACP100 120-180-240 0.06-0.09-0.14 0.06-0.09-0.14 0.06-0.10-0.14 0.07-0.11-0.17 S75C Hardened 300 G ACP100 85-150-210 0.05-0.08-0.11 0.05-0.08-0.11 0.05-0.08-0.11 0.05-0.09-0.14 P Low Alloy Steel SCM, SNCM 180 L ACP300 100-140-180 0.05-0.07-0.12 0.05-0.07-0.12 0.05-0.08-0.13 0.06-0.08-0.15 SCM, SNCM Hardened 275 G ACP100 100-170-240 0.06-0.08-0.11 0.06-0.08-0.11 0.06-0.08-0.11 0.07-0.10-0.12 G 3D SCM, SNCM Hardened SCM, SNCM Hardened High Alloy Steel SKD, SKT, SKH 300 350 200 G G ACP100 ACP100 ACP100 90-150-210 75-120-165 120-180-240 0.06-0.08-0.11 0.06-0.08-0.11 0.08-0.11-0.14 0.06-0.08-0.11 0.06-0.08-0.11 0.08-0.12-0.15 0.06-0.08-0.11 0.06-0.08-0.11 0.08-0.12-0.16 0.07-0.10-0.12 0.07-0.10-0.12 0.09-0.14-0.18 J 穴 Drilling SKD, SKT, SKH Hardened 325 G ACP100 100-140-180 0.06-0.09-0.11 0.06-0.09-0.11 0.06-0.09-0.11 0.07-0.10-0.12 あけ Stainless Steel SUS403, Others (Martensite/Ferrite) 200 G ACP300 100-140-180 0.06-0.10-0.15 0.06-0.10-0.15 0.06-0.11-0.16 0.07-0.12-0.18 M SUS403, Others Martensitic (Hardened) 240 G ACP300 90-120-150 0.06-0.10-0.15 0.06-0.10-0.15 0.06-0.11-0.16 0.07-0.12-0.18 SUS304, SUS316 Austenitic 180 G ACP300 100-140-180 0.06-0.10-0.15 0.06-0.10-0.15 0.06-0.11-0.16 0.07-0.12-0.18 Gray Cast Iron H ACK300 120-160-200 0.09-0.18-0.27 0.10-0.20-0.30 0.11-0.22-0.32 0.12-0.24-0.36 Solid K Ductile Cast Iron H ACK300 90-120-150 0.09-0.18-0.27 0.10-0.20-0.30 0.11-0.22-0.32 0.12-0.24-0.36 Special S Exotic Alloy (Heat Resistant Alloy, Super Alloy, Ti Alloy, etc.) 200 G ACP300 25- 50- 70 0.06-0.10-0.15 0.06-0.10-0.15 0.06-0.11-0.16 0.07-0.12-0.18 Aluminum Alloy G DL1500 200-260-320 0.06-0.11-0.17 0.06-0.11-0.17 0.06-0.12-0.18 0.07-0.13-0.20 Indexable N Copper Alloy G DL1500 180-230-280 0.06-0.11-0.17 0.06-0.11-0.17 0.06-0.12-0.18 0.07-0.13-0.20 With P and K, ACP100 is the second recommended insert grade when the first recommended insert grade is ACP300 or ACK300. Reamer A guide for the recommended cutting conditions when using the second recommended insert grade is to set cutting speed Vc to 130% and feed rate f to 75% of the values in the above table. Brazed Others J99