
| For 5D Drilling Depth | Carbon Steel, Alloy Steel Tempered Hardened Steel Stainless | Ti | Heat-resistant Cast | Ductile | Aluminum Copper Composite | Aurora | W/ Oil Hole | 5D | ||||||||||
| Up to 0.28% From 0.29% | Steel Up to 45HRC From 46HRC | Steel | Alloy | Steels | Iron | Cast Iron | Alloy | Alloy | CFRP | Indexable | ||||||||
| G | G | S | G | G | G | G | Coat | Coat | Coat | |||||||||
| Guide for machining tolerance: 0 to +0.25 |
Fig 4 Fig 5 Fig 6
W1 RE W1 RE W1 RE
L Type G Type H Type
RE RE RE
L Type:Low feed, chip management G Type:General purpose H Type:Strong edge type
| High Speed/Light | P | N |
| K |
| General Purpose | P Steel | K Cast Iron M Stainless Steel | ||||||
| Roughing | K | N Non-Ferrous Metal | H Hardened Steel S Exotic Alloy | |||||
| 500 Fig | Width Thickness Nose Radius | |||||||
| Cat. No. | Applicable Holders | |||||||
| W1 S | RE | |||||||
| WDXT 042004-L | D | D | D | 4 | ||||
| D | D | D | D | WDX130D5S20 | ||||
| 042004-G | 5 | 4.2 2.0 0.4 | ||||||
| to WDX150D5S20 | ||||||||
| 042004-H | D | D | D | 6 | ||||
| WDXT 052504-L | D | D | D | 4 | ||||
| D | D | D | D | WDX155D5S20 | ||||
| 052504-G | 5 | 5.0 2.5 0.4 | ||||||
| D | D | D | to WDX180D5S25 | |||||
| 052504-H | 6 | |||||||
| WDXT 063006-L | D | D | D | 4 | ||||
| 063006-G | D | D | D | D | WDX185D5S25 | |||
| 5 | 6.0 3.0 0.6 | |||||||
| to WDX225D5S25 | ||||||||
| 063006-H | D | D | D | 6 | ||||
| WDXT 073506-L | D | D | D | 4 | ||||
| D | D | D | D | WDX230D5S25 | ||||
| 073506-G | 5 | 7.5 3.5 0.6 | ||||||
| to WDX285D5S32 | ||||||||
| 073506-H | D | D | D | 6 | ||||
| WDXT 094008-L | D | D | D | 4 | ||||
| 094008-G | D | D | D | D | WDX290D5S32 | |||
| 5 | 9.6 4.0 0.8 | |||||||
| D | D | D | to WDX360D5S40 | |||||
| 094008-H | 6 | |||||||
| WDXT 125012-L | D | D | D | 4 | SumiDrill WDX Type Insert Identification | |||
| 125012-G | D | D | D | D | 5 | 12.4 5.0 1.2 WDX370D5S40 | WDXT 06 30 06 -G | |
| to WDX450D5S40 | ||||||||
| 125012-H | D | D | D | 6 | ||||
| WDXT 156012-L | D | D | D | 4 | Breaker Type Thickness×10 Width Across Flats |
WDX460D5S40 (6.0) (3.0)
| 156012-G | D | D | D | D | 5 | 15.2 6.0 1.2 | |||
| to WDX550D5S40 | Corner Radius×10 | ||||||||
| 156012-H | D | D | D | 6 | (0.6) |
(mm) J
| Work | Recommende | d Recommended | vCutting Speed | fFee | d Rate (mm/rev) | -Max.> | ||||
| arness | c | |||||||||
| or atera | HB | Breaker | Insert Grade | (m/min) | ø13.0 to ø18.0 | ø18.5 to ø29.0 | ø29.5 to ø36.0 | ø37.0 to ø55.0 | ||
| Steel, Carbon Steel | SS400 | 125 | G | ACP300 | 120-180-240 | 0.05-0.06-0.09 | 0.05-0.06-0.09 | 0.05-0.06-0.09 | 0.05-0.07-0.09 | |
| S15C | 125 | L | ACP300 | 130-170-220 | 0.04-0.06-0.08 | 0.04-0.06-0.08 | 0.04-0.06-0.08 | 0.05-0.07-0.09 | ||
| S45C | 190 | G | ACP300 | 100-150-200 | 0.07-0.10-0.15 | 0.07-0.10-0.15 | 0.08-0.11-0.17 | 0.09-0.12-0.19 | ||
| S45C Hardened | 250 | G | ACP100 | 100-170-240 | 0.04-0.07-0.08 | 0.04-0.07-0.08 | 0.05-0.07-0.09 | 0.05-0.08-0.11 | ||
| S75C | 270 | G | ACP100 | 120-180-240 | 0.05-0.08-0.11 | 0.05-0.08-0.11 | 0.06-0.08-0.11 | 0.07-0.09-0.13 | ||
| P | S75C Hardened | 300 | G | ACP100 | 85-150-210 | 0.04-0.07-0.08 | 0.04-0.07-0.08 | 0.05-0.07-0.09 | 0.05-0.08-0.10 | |
| Low Alloy Steel | SCM, SNCM | 180 | L | ACP300 | 100-140-180 | 0.05-0.06-0.09 | 0.05-0.06-0.09 | 0.05-0.06-0.10 | 0.05-0.07-0.11 | |
| SCM, SNCM Hardened | 275 | G | ACP100 | 100-170-240 | 0.04-0.06-0.09 | 0.04-0.06-0.09 | 0.04-0.06-0.09 | 0.05-0.07-0.10 | ||
| SCM, SNCM Hardened | 300 | G | ACP100 | 90-150-210 | 0.04-0.06-0.09 | 0.04-0.06-0.09 | 0.04-0.06-0.09 | 0.05-0.07-0.10 | ||
| 5D | SCM, SNCM Hardened | 350 | G | ACP100 | 75-120-165 | 0.04-0.06-0.09 | 0.04-0.06-0.09 | 0.04-0.06-0.09 | 0.05-0.07-0.10 | |
| High Alloy Steel | SKD, SKT, SKH | 200 | G | ACP100 | 120-180-240 | 0.05-0.08-0.12 | 0.06-0.09-0.12 | 0.06-0.09-0.13 | 0.07-0.10-0.14 | |
| SKD, SKT, SKH Hardened | 325 | G | ACP100 | 100-140-180 | 0.04-0.06-0.09 | 0.04-0.06-0.09 | 0.04-0.06-0.09 | 0.04-0.06-0.09 | ||
| Stainless Steel | SUS403, Others (Martensite/Ferrite) | 200 | G | ACP300 | 100-140-180 | 0.05-0.09-0.11 | 0.05-0.09-0.11 | 0.06-0.09-0.12 | 0.06-0.10-0.14 | |
| M | SUS403, Others Martensitic (Hardened) | 240 | G | ACP300 | 90-120-150 | 0.05-0.09-0.11 | 0.05-0.09-0.11 | 0.06-0.09-0.12 | 0.06-0.10-0.14 | |
| SUS304, SUS316Austenitic | 180 | G | ACP300 | 100-140-180 | 0.05-0.09-0.11 | 0.05-0.09-0.11 | 0.06-0.09-0.12 | 0.06-0.10-0.14 | ||
| K | GrayCast I | ron | H | ACK300 | 120-160-200 | 0.08-0.15-0.21 | 0.09-0.17-0.23 | 0.09-0.18-0.25 | 0.11-0.20-0.28 | |
| Ductile Cas | t Iron | H | ACK300 | 90-120-150 | 0.08-0.15-0.21 | 0.09-0.17-0.23 | 0.09-0.18-0.25 | 0.11-0.20-0.28 | ||
| S | Exotic Alloy (He | at Resistant Alloy, Super Alloy, Ti Alloy, etc.) | 200 | G | ACP300 | 25-50-70 | 0.05-0.09-0.11 | 0.05-0.09-0.11 | 0.06-0.09-0.12 | 0.06-0.10-0.14 |
| N | Aluminum | Alloy | G | DL1500 | 200-260-320 | 0.05-0.10-0.15 | 0.05-0.10-0.15 | 0.06-0.11-0.16 | 0.06-0.12-0.18 | |
| Copper Allo | y | G | DL1500 | 180-230-280 | 0.05-0.10-0.15 | 0.05-0.10-0.15 | 0.06-0.11-0.16 | 0.06-0.12-0.18 |
Brazed
A guide for the recommended cutting conditions when using the second recommended insert grade is to set cutting speed Vc to 130% and feed rate f to 75% of the values in the above table.