
| Utilizing our proprietary Super FF Coat technology | DL1500 grade, for non-ferrous metal drilling, | ||||
| with ultra-fine coating particles and coating stress | offers greatly improved adhesion resistance | ||||
| control technology, to achieve both excellent wear | compared to conventional grades. Ideal for | ||||
| resistance and high reliability. | drilling copper alloys, as well as aluminum alloys. | ||||
| ACP100 | Competitor's Product | DL1500 | ACK300 |
Chipping Adhesion
Adhesion Chipping
Chipping Adhesion
Chipping Adhesion
| Holder: WDX250D3S25 | Holder: WDX250D3S25 | |
| Insert: WDXT063006-G (ACP100) | Insert: WDXT073506-G (DL1500) | |
| Work Material: S50C | Work Material: ADC52 | |
| Cutting Conditions: v =150m/min f=0.10mm/rev | ||
| Cutting Conditions: v =200m/min f =0.12mm/rev | c |
c H=50mm (Through Hole) Wet H=50mm (Through Hole) Wet
Characteristics Large coolant hole L/D=5 Specially designed groove shape
SumiDrill WDX type for 5D drilling features a specially designed J groove shape + enlarged coolant hole for excellent chip evacuation
Special
| Characteristics | Figure | Cutting Force | Machined Surface (Exit) | |||
| Indexable | ||||||
| (N)12,000 | Good machined surface down to end of hole | |||||
| WDX260D5S32 | Amplitude in thrust direction is larger than flutes |
10,000 designed for up to 4 L/D, but drilling performance is Reamer
Special Groove Shape For L/D=5 stable even when drilling deep holes of 5 L/D. 8,000 6,000 Brazed
4,000 Expanded flute design improves chip
2,000 Horizontal Component of Force Others
evacuation for stable drilling performance 0 even with holes up to 5 L/D. Depth L/D=4 -2,000
-4,000 Depth L/D=4 (N)12,000 Poor machined surface due to chip Tool for Comparison Chip blockage at bottom of hole 10,000 blockage at bottom of hole (near 5 L/D)
8,000 However, stable drilling up to 4 L/D 6,000
4,000 Flute design for greater rigidity of the drill Strong rigidity allows only minute 2,000 amplitude in the thrust direction enables stable drilling of deep holes up to 4 L/D. 0 -2,000 Depth L/D=4 Depth L/D=5 -4,000
Work Material: SUS304 Insert: WDXT073506-G Cutting Conditions: v =150m/min f=0.05mm/rev H=130mm (Through Hole) Wet