Каталог Sumitomo сверла и развертки

Каталог Sumitomo сверла и развертки - страница 107

Каталог Sumitomo сверла и развертки - страница 107

■ Application Examples

■ Application Examples

■ Application Examples

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Каталог Sumitomo модульные фрезерные системы

Каталог Sumitomo фрезы со сменными пластинами

Каталог Sumitomo запасные части

Каталог Sumitomo пластины с режущей кромкой-моноалмаз Sumicristal

Каталог Sumitomo микроинструмент

Техническая информация Sumitomo

SumiDrill No problems even with inclined 300 pieces per corner WDX type surfaces when withdrawn.

Competitor's	150 pieces per corner	Double tool life!
Product

0 100 200 300

Number of workpieces machined Work material ：Machine component（FCD450）

Work Material：Steel plate（S15C）

Tool WDX205D3S25

	：		（	）		Tool	：WDX430D3S40ࠉInsert： WDXT125012-H（ACP300）
Insert		WDXT063006-G ACK300					：
Cutting conditions ：		=122m/min	=0.15mm/rev	=33mm	Through Wet	Cutting Conditions		=136m/min	=0.15mm/rev	=60+50mm (Semi-circular portion)	Through Wet

c c ・Tool life has been extended twice longer than that of conventional types. ・Stable drilling even in unstable drilling conditions (interrupted cutting of hole bottom). ・More stable machining performance with less power used for machining. ・Quiet cutting noise compared to conventional tools.

SumiDrill 1,400 holes per corner SumiDrill WDX type 2,400 holes per corner WDX type Competitor's Tool life is 1.7 times longer

0	500	1,000	1,500
	No. of Holes

Tool ：WDX200D3S25 Insert ：WDXT063006-G（ACP300） Work material ：Steel plate（S15C）

Cutting conditions ：	=157m/min	=0.19mm/rev	=19mm	Through Wet	Tool	：WDX145D3S20		Insert : WDXT042004-L（ACP300）
	c
Competitor's product cutting conditions ：	=157m/min	=0.15mm/rev	=19mm	Through Wet	Cutting conditions ：		=205m/min	Through Wet =15mm =0.042mm/rev
	c						c
Chips are well controlled even under high-efficienct conditions.					・Tool life has been extended 1.7 times longer than that of conventional types.
Low vibration during machining provides stable performance.					・No chattering on drilled surface even with low clamp rigidity.
						Competitor's Product		SumiDrill WDX type

SumiDrill	=127mm/min	Good machined surface and
	v
WDX type	f	stable hole diameter

Competitor's	=32mm/min Four times more efficient!		[mm]
	v	Hole Size
Product	f		21.0
			20.6	J

50		100		150
					20.2
	Feed Rate
					19.8
			Good machined surface and

Entrance：φ60.155 stable hole diameter 19.4

	Exit：φ60.157		Entrance	Base	Entrance	Base
Work material ：Steel plate （S48C）		Work material ：Machine component（SCM415）

Tool	：WDX600D3S40							：
	：			（	）		Tool	WDX200D5S25
Insert		WDXT186012-G ACP300					Insert	：WDXT063006-G（ACP300）	Solid
Cutting conditions ：		=150m/min	=0.16mm/rev		=60mm	Through Wet

c Cutting conditions =185m/min =0.12mm/rev =87mm Through Wet

Competitor's product cutting conditions ：	=30m/min	=0.20mm/rev	=60mm	Through Wet		c
	c						Special
・Stable drilling of even large-diameter holes.					・Good machined surface.

・Four times more efficient than conventional tools. ・Size of hole diameter is stable Indexable

Reamer SumiDrill WDX type Competitor's Product SumiDrill WDX type Corner chipping, Brazed

Normal wear rake face wear Normal wear Others

φ1200 Competitor's Product Corner chipping

54-φ33

Work material ：Tractor links（35MnBM）（）

		：			Work material	Bearing for wind power generation				Equivalent to SCM440
Tool		WDX205D5D25				：
		：	（	）	Tool	WDX330D5D40
Insert		WDXT063006-G ACP300				：	L（		）
	：				Insert	WDXT094008-		ACP300

Cutting conditions =100m/min =0.11mm/rev =60mm Through Wet

c Cutting conditions =146m/min =0.10mm/rev =158mm Through Wet

・Stable drilling even at L/D = 5. c ・Insert chipping and wear have been reduced and tool life has been stabilized. ・There are fewer defective workpieces caused by insert chipping.

Competitor's

Tool life increased by 20%

800 holes per corner

holes per corner

Efficiency increased by 25%