Каталог Sumitomo монолитные фрезы - страница 23

Предыдущая страница Следующая страница

Навигация

SUMIDIA Binderless Radius Endmills SUMIDIA Binderless Ballnose Endmills

Radiusr NPDRSHard BrittleBallnoseHard Brittle
R NPDBS/ NPDB
TypeMaterial Type TypeMaterial

■ General Features ■ Hardness SUMIDIA Binderless is a type of polycrystalline diamond, produced by directly binding nano-order diamond grains without using any binders.

SUMIDIA No anisotropy and ultra-hard SUMIDIA Binderless is harder than single-crystal diamond and Binderless

has no cleavability. Therefore, it enables machining of hard, brittle

materials such as carbides and enables new machining methods. Single Crystal Diamond Hardness depends on face orientation

■ Characteristic

Conventional PCD

  • SUMIDIA Binderless is a pure diamond, but unlike single-crystal Load 4.9N

diamonds, has no anisotropy. Therefore, it displays excellent 0 50 100 150

wear resistance with less uneven wear. Knoop Hardness HK(GPa)

  • Thanks to its polycrystalline structure, SUMIDIA Binderless has no cleavability peculiar to single-crystal diamonds and displays excellent fracture resistance. Hemispherical Surface Milling

①NPDB Type ②NPDBS Type

  • Pocket Millimg

Ra 0.017μm Ra 0.060μm ③SDCB Type ④Electroplated Grinding Wheel (SUMIDIA Coated)

Ra 0.078μm Ra 0.110μm

Work Material : Carbide AF1(Ultra-fine Grain Carbide)Work Material : Carbide AF1(Ultra-fine Grain Carbide)
Conditions : 10mm×10mm×Depth 2mmConditions : ø6 (Hemispherical Surface Milling)
Tool : NPDRS1100R005-030Tool : ①NPDB1050-020
Cutting Conditions : n=40,000min-1, v =200mm/min②NPDBS1050-020
f
p =0.005mm, Oil Mist③SDCB2R050-020
f
Surface Roughness : Ra 0.015μm④R0.5, #400

Cutting Time : 2 hours Cutting Conditions : n=40,000min-1, v =120mm/min f p =0.005mm, Oil Mist f

Cutting Time : 1 hour 30 minutes

  • Application to Medical Use ( μ-TAS Mold)
  • Application to Optical Use (Fly-Eye Lens Mold)

1mm 1mm

Work Material : Carbide AF1(Ultra-fine Grain Carbide) Work Material : Carbide AF1(Ultra-fine Grain Carbide)

Tool : NPDB1030-010( 0.3)Tool : FinishingNPDB1050-020( 0.5)
Cutting Conditions : n=38,000min-1, v =95mm/minRoughingDiamond-Coated Endmill ( 0.5)

f p =0.001mm, Wet(Oil based) Cutting Conditions : n=60,000min-1, v =300mm/min f f Machining Allowance : 0.003mm p =0.005mm, Oil Mist

f Surface Roughness : Ra 0.016 - 0.020μm Surface Roughness : Ra 0.015μm

Cutting Length : 8.3mCutting Time : Finishing2 hours 40 minutes
Cutting Time : Finishing1 hour 28 minutesRoughing55 minutes

I

Square 2 Flutes 3 Flutes 4 Flutes 6 Flutes 8 Flutes Radius Ballnose DLC SUMIDIA Coat Long Neck Uncoated CBN PCD