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11
Binderless PCD FluteFlute
Grade Side Milling Face Milling R-Groove Milling Profile Milling
11 MOLD FINISH MASTER
SUMIDIA BINDERLESSNPDB
| FluteFlute | Ballnose Endmills | Type | |
| Hardened Steel | |||
| 45 to 55 55 to 60 60 to 65 |
HRC HRC HRC G S
RE APMX
LU
15°
LF Work Material Inclination Angle
| NPDBTypeBody (For Pre Cat. No. | cision Finish Stock | ing) Radius RE | Cutting diameter DC | Dime Depth of cut APMX C | nsions utting Edge Length LU | (mm) Total Length LF | Head diameter DN | Shank diameter DMM | Effective 0.5° | Length for 1° | Work Mate 1.5° | (Unit rial Inclinati 2° | s: mm) on Angle 3° |
| NPDB 1010-004 | D | 0.1 | 0.2 | 0.1 | 0.4 | 40 | 0.18 | 4 | 0.44 | 0.45 | 0.46 | 0.47 | 0.49 |
| 1020-008 | D | 0.2 | 0.4 | 0.2 | 0.8 | 40 | 0.38 | 4 | 0.83 | 0.84 | 0.85 | 0.86 | 0.89 |
| 1030-010 | D | 0.3 | 0.6 | 0.3 | 1.0 | 40 | 0.58 | 4 | 1.05 | 1.08 | 1.10 | 1.13 | 1.20 |
| 1050-020 | D | 0.5 | 1.0 | 0.5 | 2.0 | 40 | 0.95 | 4 | 2.08 | 2.13 | 2.19 | 2.24 | 2.38 |
| 1100-030 | D | 1.0 | 2.0 | 1.0 | 3.0 | 40 | 1.95 | 4 | 3.13 | 3.20 | 3.27 | 3.35 | 3.53 |
| Grade: | NPD10 |
- Endmill Identification
NPDB 1 030 - 010
① ② ③ ④
Series Code No. of Flutes Ballnose Radius Length Below Neck
- Recommended Cutting Conditions
(1) Use a machine with high rigidity for stable cutting. (2) Non-water soluble coolant recommended. Supply as a mist or external coolant. Take fire prevention precautions to avoid fire hazards caused by sparks igniting during machining or tool breakage. I (3) Shorten overhang as much as possible. (4) Adjust cuttings conditions as necessary as machine rigidity and other conditions may vary. (5) Depth of cut shown in the table of conditions are maximum depths. Adjust the actual depth of cut to the desired machined surface finish.
- f
Flat Surface Finishing Square
Work Material Carbide 2 Flutes
RE LU Spindle Speed Feed Rate
a (mm) p (mm) 3 Flutes
| (mm) | (mm) | (min-1) | (mm/min) | p | f | |
| 0.1 | 0.4 | 40,000 | 100 | 0.001 | 0.001 | |
| 4 Flutes | ||||||
| 0.2 | 0.8 | 40,000 | 150 | 0.001 | 0.001 | |
| 0.3 | 1.0 | 40,000 | 200 | 0.001 | 0.001 | 6 Flutes |
| 8 Flutes | ||||||
| 0.5 | 2.0 | 40,000 | 400 | 0.001 | 0.003 | |
| 1.0 | 3.0 | 40,000 | 600 | 0.001 | 0.005 | Radius |
- Profile Finishing
Ballnose Work Material Carbide DLC
RE LU Spindle Speed Feed Rate
a (mm) p (mm)
| (mm) | (mm) | (min-1) | (mm/min) | p | f | |
| SUMIDIA | ||||||
| 0.1 | 0.4 | 40,000 | 100 | 0.001 | 0.001 | Coat |
| 0.2 | 0.8 | 40,000 | 150 | 0.002 | 0.001 | Long |
| 0.3 | 1.0 | 40,000 | 200 | 0.003 | 0.001 | Neck |
| 0.5 | 2.0 | 40,000 | 400 | 0.005 | 0.003 | Uncoated |
| 1.0 | 3.0 | 40,000 | 600 | 0.010 | 0.005 |
CBN PCD
* Radius accuracy inspection test results included in case. * Long neck types are also supported depending on size. For details, please contact us.
D mark: Standard stocked item (expanded item) I131