Каталог Sumitomo монолитные фрезы - страница 11
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Общий каталог Sumitomo 2012
Каталог Sumitomo сплавы и режимы
Каталог Sumitomo специальные торцевые фрезы
Каталог Sumitomo фрезы со сменными пластинами- I_001
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Coatings For Endmills
■ Coatings For Endmills
| CoatingName | GSX Coat | GS Hard Coat | ZX Coat | AURORA Coat | SUMIDIA Coat |
| CoatingType | TiAlCrN Type | TiAlCrSiCN Type | TiAlN Type | DLC | Diamond |
| Wear Resistance | G | G | S | S | G |
| Adhesion Resistance | G | G | S | G | J |
| Thermal Resistance | G | G | S | J | S |
| CoatingThickness | Up to 2μm | Up to 2μm | Up to 2μm | Up to 0.5μm | Up to 15μm |
| Characteristics | Excellent in thermal resistance and adhesion resistance | Excellent in rigidity, thermal resistance, and adhesion resistance | General Purpose | Low friction coefficient and excellent adhesion resistance | Excellent in rigidity and wear resistance |
| Main Application | For general steel/stainless steel milling | For general steel/hardened steel milling | For general steel/cast iron milling | For aluminum alloy/copper alloy milling | For CFRP milling |
| Main Applicable Product | GSX/GSXVL | GSH/SSEH/SSEHVL | UPMILL/LSM/HHM | ASM/SNB/SNB2 | SSDC |
- GSX Coat
- Fine carbide substrate provides high traverse rupture strength and excellent thermal shock resistance improving reliability in wet cutting applications.
- GSX Coating provides improved reliability and longer tool life.
[Coating Structure]
GSX Coat
TiAlCrN Oxidation Resistance Coating Conventional ZX Coating
TiAlN Wear Resistance Coating Comp. A
Ultra-fine Grained Carbide Substrate Comp. B
Soft Steel Hardened Steel Starting Temperature For Oxidisation（℃）
Hardness of Work Material HRC) GS ZX
- GS Hard Coat HARD
- ZX Coat
ト
[Coating Surface Comparison] Hardness almost equivalent to that of CBN
- Improvement in wear resistance, Oxidisation resistance, and peel-off resistance
GS Hard Coat Conventional Coating
- Approx. 6 times longer life compared with uncoated products
Micro Particle CBN 39
ZX Coat
ZX Coat 39 [Oxidisation Evaluation](Scratches from calotest performed after one-hour exposure to the air of 1,100℃) Conventional TiAlN Coat 31
| GS Hard Coat | Conventional Coating | Conventional | 26 | ||
| TiCN Coat | |||||
| Conventional | 22 | ||||
| TiN Coat |
| 0 20 | 25 | 30 | 35 | 40 | |
| Coating Hardness（GPa） | Starting Temperature |
Oxidised layer of approx. 0.3Oxidised layer of approx. 0.3 Oxidised layer of approx. 1.0Oxidised layer of approx. 1.0 For Oxidisation ( )
DLC SDC
- DLC Coat
- SUMIDIA Coat
Super smooth AURORA Coat reduces adhesion and provides good surface finish. Our original polycrystalline diamond coating technology achieves
- Low milling resistance enables high feed machining and over 10 times higher wear resistance than uncoated carbide. milling of low rigidity works. Realising fine diamond coating that provides both high strength and Perfect for machining non-ferrous metal/copper electrodes high wear resistance with smooth surface required for CFRP milling.
I
Square 2 Flutes 3 Flutes 4 Flutes 6 Flutes 8 Flutes Radius Ballnose DLC SUMIDIA Coat Long Neck Uncoated CBN PCD
AURORA Coat Competitor's Diamond Coating