
ADKT
A recommended cutting conditions | RAMPING AND HELICAL INTERPOLATION A
Condições de corte recomendadas | Condiciones de corte recomendables Descida em rampa e interpolação helicoidal | Bajada en rampa e interpolación circular Vc (m/min) HB DH
ISO PSM Material (Brinell) Wear Resistance Toughness Ramping Helical
PH6920 PH6930 Interpolation
Lr
| 1 | Unalloyed Steel | 125-220 | 150-230 | 150-180 | |
| P | 2 | Low-Alloyed Steel | 220-280 | 140-220 | 140-170 |
| 3 | High-Alloyed Steel | 280-380 | 130-180 | 120-150 | |
| 4 | SS - Ferritic / Martensitic | 200-330 | 120-160 | 90-150 | |
| M | 5 | SS - Austenitic | 200-330 | 100-150 | 80-130 |
| 6 | SS - Austenitic-ferritic (Duplex) | 230-260 | 70-110 | 70-110 | |
| 7 | Malleable Cast Iron | 130-230 | 150-280 | 150-280 | |
| K | 8 | Grey Cast Iron | 180-245 | 130-230 | 130-230 |
| 9 | Nodular Cast iron | 160-250 | 80-190 | 80-190 |
Blind hole Flat bottom
HB Feed fz (mm/t) Dc
ISO PSM Material (Brinell) Ødi = ØDH - ØDc
| ADKT 15... PDR | ADKT 15... PDSR | ADKT 15... PDTR | ||||||
| 1 | Unalloyed Steel | 125-220 | 0,07-0,20 | 0,10-0,25 | 0,08-020 | Helical Interpolation | ||
| P | 2 | Low-Alloyed Steel | 220-280 | 0,07-0,15 | 0,10-020 | 0,08-0,15 | Ramping |
ØDc Diameter for Blind Hole,
3 High-Alloyed Steel 280-380 0,07-0,15 0,10-020 0,08-0,15 Flat Bottom Face (1)
Max Pitch/Rev.
| 4 | SS - Ferritic / Martensitic | 200-330 | 0,07-0,20 | 0,10-0,25 | 0,08-020 | Max Ramp aº | Max ap | Min Lr | ØDHmin | ØDHmax | ||
| M | 5 | SS - Austenitic | 200-330 | 0,07-0,15 | 0,10-020 | 0,08-0,15 | 45,3 | - |
25 154,3 5,6
6 SS - Austenitic-ferritic (Duplex) 230-260 0,07-0,15 0,10-020 0,08-0,15 5 13,5
- 48,4 6,4
7 Malleable Cast Iron 130-230 0,07-0,15 0,10-0,25 0,08-020 59,3 - 5,4
32 3,6 13,5 214,6
| K | 8 | Grey Cast Iron | 180-245 | 0,07-0,15 | 0,10-025 | 0,08-0,20 | - | 62,4 | 6,0 | |
| 9 | Nodular Cast iron | 160-250 | - | 0,10-020 | 0,08-0,15 | 75,3 | - | 5,0 |
40 2,6 13,5 297,3
| - | 78,4 | 5,5 | |
| (Note 1) Cutting conditions ae/Dc=70%. | 95,3 | - | 5,0 |
(Note 2) Cutting conditions for slotting and shouldering operations: 50 2 13,5 386,6
| - | 98,4 | 5,3 |
| 99,3 | - | 4,7 |
Operation ae Vc & fz ap (mm) 52 1,8 13,5 429,6
| - | 102,4 | 5,0 | ||||
| Slotting | 100% | <20% | 4,0-5,0 | 121,3 | - | 4,5 |
63 1,4 13,5 552,4
- 124,4 4,7
<50% >8% 5,0-7,0
Shouldering 127,3 - 4,4
66 1,3 13,5 594,9
| ≤25% | >12% | 8,0-11,0 | - | 130,4 | 4,6 |
| 155,3 | - | 4,1 |
(Note 3) Cutting conditions should be adjusted according to the machine and work rigidity. 80 1 13,5 773,4
- 158,4 4,3
(Note 4) It’s possible to occur vibrations in certain cases. Please reduce depth of cut and / or reduce cutting conditions in following cases:
- When using long shank; 195,3 - 4,2
100 0,8 13,5 966,8
| - When using long tool overhang with arbor type; | - | 198,4 | 4,3 |
| - When application has poor clamping rigidity or when using a low rigidity machine. | 245,3 | - | 4,0 |
(Note 5) If chattering occurs, reduce ap and Vc by 30% and keep the same fz per tooth. 125 0,6 13,5 1289,1
- 248,4 4,1
Note: During helical interpolation do not exceed maximum pitch
Guia para aplicações do quebra-aparas | Guía para aplicación del rompevirutas HB Chip-Breaker Application
ISO PSM Material
| (Brinell) | 1st choise | Dificult Operations | ||||
| 1 | Unalloyed Steel | 125-220 | ADKT 15... PDR | ADKT 15... PDS(T)R | ||
| P | 2 | Low-Alloyed Steel | 220-280 | ADKT 15... PDR | ADKT 15... PDS(T)R | |
| 3 | High-Alloyed Steel | 280-380 | ADKT 15... PDS(T)R | - | ||
| 4 | SS - Ferritic / Martensitic | 200-330 | ADKT 15... PDR | - | ||
| M | 5 | SS - Austenitic | 200-330 | ADKT 15... PDR | - | |
| 6 | SS - Austenitic-ferritic (Duplex) | 230-260 | ADKT 15... PDR | - | ||
| 7 | Malleable Cast Iron | 130-230 | ADKT 15... PDR | ADKT 15... PDS(T)R | ||
| K | 8 | Grey Cast Iron | 180-245 | ADKT 15... PDS(T)R | - | |
| 9 | Nodular Cast iron | 160-250 | ADKT 15... PDS(T)R | - |