Общий каталог Palbit - страница 5

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MILLINGOverviewFace millingHifeed millingShoulder millingProfile millingHardmillCenter & ChamferSpot faceEnd MillsSpare partsTechnical Data MILLINGOverviewFace millingHifeed millingShoulder millingProfile millingHardmiller ap L MILLING OverviewFace millingHifeed millingShoulder milling NEWNEW PHS740 PH7603 PH7910 PH7920 PH7930 PH7740 PHM740 PH7920 PH7930 PH7740 PH5705 PH5320 PH5740 PH7910 PH7920 PH7930 PH0910 PDP410 PH7930 PH7740 PH7603 l MILLINGOverviewFace millingHifeed millingShoulder millingProfile millingHardmillCenter & ChamferSpot faceEnd MillsSpare partsTechnical Data F milling tool selection Selecção da ferramenta de fresagem | Selección de la herramienta de fresado A A milling tools overview Guia de ferramentas | Guía de herramientas SNH(K)X 1206 | Inserts | Pastilhas | Plaquitas A 1 - Define your operation type: FACE MILLING CUTTERS FACE MILLING CUTTERSProgramplus 28088plus 90260plus 90845plus 90945Programplus 91245linepro 06045linepro 09945 linepro 00036 4 - Select your insert. SNH(K)X-LP SNH(K)X-MP NEW SNHTX-LP | MP | MK | LN(PHS grade)R Proprietary milling line Proprietary milling line Proprietary milling line Proprietary milling line Proprietary milling line - Face milling Choose the chip-breaker for your operation: iC SSNH(K)X-MKSNHX-LN - Highfeed milling Material P M K P K P M K N S P M K N S Material P M K P M K N P M K N P K - Chip-breaker L= Light (for light cuts when low forces/power are required) Main Main Operation Operation Facing Facing Facing Facing Facing Facing Facing Facing SNHX-W SNHX-W - Shoulder milling Krº 88º 60º 45º 45º Krº 45º 45º 45º 36ºRange(ØDc - mm)50 - 20050 - 16032 - 25050 - 250Range(ØDc - mm)63 - 25050 - 16050 - 25066 - 160- Chip-breaker M = Medium (first choice for mixed production) SN...1206... PN…1105… SN…1206… & ON…0505… SN…1206… SN…1606… & ON…0606… SE…1204… SE…13T3… PD…1204… I Insert Insert - Profile milling - Chip-breaker H = Heavy (for rough operations, forging, cast skin and vibration) P M K N S H CVD PVD CVD PVD CVD PVD UNC PCD PVD PVD Couplings Arbor mounting Arbor mounting Arbor mountingWeldon shank Arbor mounting Couplings Arbor mounting Arbor mounting Arbor mounting Arbour mounting (2) Grade code T9 P7 G1 G4 P3 G6 R1 G4 P3 G6 L5 L6 L9 G1 G4 P3 10 D6 P3 G6 P7 Dimensions(mm) - Hardmill - Select insert grade for optimum productivity (1)Geometry ISOcodeReference iC S I R F1112293SNKX 1206 ANSN-MP12,70 6,359,300,802,00 Other Other Operations OperationsShoulderingSlanted ShoulderSlanted Shoulder Slanted Shoulder Slanted Shoulder Slanted Shoulder Slanted Shoulder Ramp down Helical 1112249 SNKX 1206 ANEN-MK 12,70 6,35 9,30 0,80 2,00 & Chamfer & Chamfer & Chamfer & Chamfer & Chamfer & Chamfer Interpolation 1111452 SNHX 1206 ANEN-LP 12,70 6,35 9,30 0,80 2,00 Select your tool: Page PAG. 46 PAG. 50 PAG. 54 PAG. 58 Page PAG. 62 PAG. 66 PAG. 68 PAG. 72 - The insert marked as “stock available under request” has a minimum order 1111502 SNHX 1206 ANSN-MP1111503SNHX 1206 ANEN-MK 12,70 6,35 9,30 0,80 2,0012,70 6,359,300,802,00 New line for Heavy and Soft face Economical because double sidedIndexable face mills with 8 helicalEconomical because double sidedmillinginserts appliedTwo different geometries for samepocket Low cutting forces 1111504 SNHX 1206 ANFN-LN 12,70 6,35 9,30 0,80 2,00 See page A - 8 cutting edges inserts applied Two different geometries for same Variety of insert geometries is availableFeaturesFor rough to semi-finish with high-efficiency face milling10 coners available improved insertdesign for distribution of cutting forcesCutting edge angle enables performingface milling very close to the sidewallExcellent solution for cast ironpocketInsert geometries available for allapplications materialsfor all applications materialsExcellent surface finishingAvailable in regular and fine pitchExcellent surface finishingcuttersInsert geometries available for allLow cutting forcesSuitable for high-speed machiningFeaturesapplications materialsGood chip flowExcellent chip flowHigh rake angle and low cutting forcesExcellent surface finishingHigh rigidity due to carbide shimAvailable in regular and fine pictchcuttersquantity according to the following table: 1111899 SNHX 1206 ANFN-W* 12,70 6,30 9,30 0,40 7,60First choice | Primeira opção | 1ª opciónStock item | Produto de stock | Itens de stockAvailable under request | Disponível sobre consultaInsert order code = (1) Geometry Code + (2) Grade CodeDisponible bajo consulta* Wiper insert with 2 rights and 2 left-hand cutting edges. Qty *IC Size 300 ≤ IC 25 mm 150 > IC 25 mm 2 - Define your material according to ISO: WORKPIECE MATERIALS - PALBIT SELECTION MATERIALS, PSMMaterial da peça - seleção de materiais Palbit, PSM | Material de la pieza - selección materiales Palbit, PSM Steel, Ferritic and Martensitic Stainless Steel P Steel ISO PSM Material Example Description Rm(N/mm²) kcX(N/mm²) mcStructural steels; ordinary carbon steels with low to1Ck50medium carbon content(<0,5%C); soft carbon steel;<50015000.25free cutting steel. Normal tool steels; harder steels for toughening; P 2 42CrMnNiMo 4 Martensitic stainless steels; Carbon steels with highcarbon content (>0,5%C); Ferritic and martensitic 550<900 1900 0.24 M Stainless Steel stainless steels.Normal tool steels; Harder steels for toughening;3X40CrMoV51Martensitic stainless steels; Difficult tool steels;High-alloy steels with high hardness; Martensitic900<12002000 0.24stainless steels. K Cast IronNAluminium & Non Ferrous Materials Easy-cutting, Austenitic and Duplex Stainless SteelISOPSMMaterial Example Description Rm(N/mm²) kcX(N/mm²) mc LINEPRO 099454X8CrNiS189Easy-cutting stainless steels; Free-cutting stainlesssteels; Calcium-treated stainless steels.17500.22M5X2CrNiMo17122Moderately to difficult stainless steels:Austenitic and duplex.20500.206X2CrNiMoN2253Very difficult stainless steels: Austenitic and duplex.21500.20Cast Iron5 - Define your starting cutting parameters.Cutting speeds and feeds for different materials are given on theARECOMMENDED CUTTING CONDITIONs Vc (m/min) Feed fz (mm/t)ISOPSMMaterialHBWear ResistanceToughness(Brinell)PH0910PH6920PH6740SEHT 13T3SEHW 13T3SEHT 13T3SEHT 13T3AGSNAGFNAGFN-LNAGSN-W1Unalloyed Steel125-220-150-230130-1600,10-0,25--0,10-0,30P2Low-Alloyed Steel220-280-140-220120-1500,10-0,20--0,10-0,30 S Heat Resistent and Titanium Alloy ISO PSM Material Example Description Rm(N/mm²) kcX(N/mm²) mc 3 High-Alloyed Steel 280-380 - 130-180 100-130 0,10-0,20 - - 0,10-0,304SS - Ferritic / Martensitic200-330--100-1200,10-0,20---7GJL-150Medium / hard cast iron; Grey cast iron.11500.22K8GJL-250Low-alloy cast iron; Malleable cast iron;Nodular cast iron.12250.25insert boxes and in the tables for each solution.M5SS - Austenitic / Duplex200-330--80-1100,10-0,20---6SS - Ferritic / Duplex230-260--70-1000,10-0,20---7Malleable Cast Iron130-230-150-280130-2500,10-0,250,10-0,25-0,10-0,30 K 8 Grey Cast Iron 180-245 130-230 110-220 0,10-0,25 0,10-0,25 - 0,10-0,30 H Hardened Material 9 GJL-350 Difficult high-alloy cast iron; Difficult malleable castiron; Nodular cast iron 1470 0.30Aluminium and Non-Ferrouses The values should be optimized according to the machine and conditions. 9 Nodular Cast iron 160-250 80-190 80-170 0,10-0,20 0,10-0,20 - 0,10-0,30N10Aluminium and Non Ferrous30-130350-1400----0,10-0,20-(Note 1) Cutting conditions ae/DC=70% ISO PSM Material Example Description Rm(N/mm²) kcX(N/mm²) mc (Note 2) Cutting conditions should be ajusted according to the machine and work rigidity. See the chapter General Technical Data on the last pages AW7075N10AISi12CuZn37 Aluminium alloys: Low Si Aluminium alloys:High Si Copper alloys (Note 3) If chattering occurs, reduce ap and Vc by 30% and keep the same fz per thooth Heat Resistent Super Alloys ISO PSM Material Example Description Rm(N/mm²) kcX(N/mm²) mc for Palbit Selection Materials - PSM S 11 Inconel 718 Ni-based super-alloysTitanium alloys 3300 0.2414500.23 Please note that the R value is only for selection of the material group and when the material has been heat treatment or other methods inserts codification for milling holders Codificação de pastilhas para fresas | Codificación de insertos para herramientas de fresado PLUS 90945 Proprietary milling line 3 - Select your milling cutter. A dg Code Inserts Description Page Code Inserts Description Page Code Inserts description Page d Choose the cutter pitch and mounting: 000 PD...W 1204 78 200 XP... 0602 125 405 XDHW 10T310 201 Dc - Use a close pitch cutter as first choice Arbor Mounting=45º | p=-6º Dc2 060 SE...T/W 1204 72 201 XP.. 1003 132 410 XDHW 040110 201Order codeCódigoReferenceReferênciaReferenciaDimensions | Dimensões | Dimensiones (mm)SpecificationsInsertØDcØDc2ØdØdgLKgArborAp maxType(mm)PastilhaInsertoStock 181048200 050A90945-04-06-022040 4 50 63 22 48 40 0,424 A 6,0 SN… 1206181067000050A90945-06-06-022040650632248400,415A6,0SN… 1206181048300063A90945-06-06-022040663762252400,575A6,0SN… 1206062SP...T/W 1204162202 XPET 1706 137 450 WNHU 060410 180 - Use a coarse pitch cutter for long overhang and unstable conditions 181067100 063A90945-08-06-022040 8 63 76 22 52 40 0,577 A 6,0 SN… 1206181048400080A90945-07-06-027050780932760500,966B6,0SN… 1206181067200080A90945-10-06-0270501080932760500,950B6,0SN… 1206 181048500 100A90945-08-06-032050 8 100 113 32 80 50 1,667 B 6,0 SN… 1206181067300100A90945-12-06-032050121001133280501,650B6,0SN… 1206 063 POKT 0403 81 245 RDHW 0702 195 490 WNHU 04T3... 111 | 178 181048600 125A90945-10-06-040063 10 125 138 40 90 63 2,890 B 6,0 SN… 1206 - Choose a mouting type 181048700 160A90945-12-06-U040063 12 160 173 40 110 63 4,360 C 6,0 SN… 1206181052800200A90945-14-06-U0600631420021360172638,890C6,0SN… 1206181064700250A90945-16-06-U06006316250263601726311,490C6,0SN… 1206Stock item | Produto de stock | Itens de stockAvailable under request | Disponível sobre consulta | Disponible bajo consulta064SOEW 080310 S85250RD...T/W 1003 MO195500 WNMW 1207 103 - The cutter marked as “stock available under request” has a minimum SPARE PARTS | 065 SPKT/W 08T308 107 251 RD...T/W 12T3MO 195 505 WDMW 1204 98 order quantity according to the following table: 066 SOEW 13M510 S 89 252 RD...T/W 1604MO 195 720 XNHW 1205... 207 Qty *IC Size 068 SOEW 160512 S 94 253 RD...T/W 2006MO 195 760 XDGX 15M5 153 10 ≤ 100 mm 083 VCGX 220530 160 280 SN...U 1206 53 770 XDGX 22M7 157 5 > 100 mm 099 SE...T/W 13T3 75 335 RD...0802 185 900 LNXT 0904 142 150 ADKT 1505 175 336 RP...10T3 185 901 LNXT 1306 145 170 AP...T 1003 165 337 RP...1204 185 902 PN...X 1105 57 171 ANHX 1004 112 338 RP...1605 185 903 LNXT 1506 149 175 ANHX 1204 118 339 RP...2006 185 908 SN...X 1206 & ON...X 0505 61 180 AP... 1604 171 351 RN...1204 189 909 SN...X 1206 65 181 ANHX 1607 121 400 XDHW 060210 201 912 SN...X 1606 & ON...X 0606 69 A-6 A-7