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milling tool selection

Selecção da ferramenta de fresagem | Selección de la herramienta de fresado

A A

SNH(K)X 1206 | A

milling tools overview Guia de ferramentas | Guía de herramientas Inserts | Pastilhas | Plaquitas

1 - Define your operation type:FACE MILLING CUTTERSFACE MILLING CUTTERS4 - Select your insert.SNH(K)X-LPSNH(K)X-MP NEWSNHTX-LP | MP | MK | LN
(PHS grade)
Programplus 28088plus 90260plus 90845plus 90945Programplus 91245linepro 06045linepro 09945linepro 00036RF
Proprietary milling lineProprietary milling lineProprietary milling lineProprietary milling lineProprietary milling line
- Face millingChoose the chip-breaker for your operation:iCS
SNH(K)X-MKSNHX-LN
- Highfeed millingMaterialP M KP KP M KP M N S K N SMaterialPM KP MK NP M K NP K- Chip-breaker L= Light (for light cuts when low forces/power are required)
OperationMainOperationMain
- Shoulder millingFacingFacingFacingFacingFacingFacingFacingFacingSNHX-W SNHX-W - Chip-breaker M = Medium (first choice for mixed production)
Krº88º60º45º45ºKrº45º45º45º36º
(ØDc - mm)Range50 - 20050 - 16032 - 25050 - 250(ØDc - mm)Range63 - 25050 - 16050 - 25066 - 160
SN...1206...PN…1105…SN…1206… & ON…0505…SN…1206…SN…1606… & ON…0606…SE…1204…SE…13T3…PD…1204…
- Profile millingInsertInsert- Chip-breaker H = Heavy (for rough operations, forging, cast skin and vibration)
PMKNS H
Arbor mountingArbor mountingCVDPVDCVD PVDCVDPVDUNC PCD PVD PVDDimensions
- HardmillCouplingsArbor mountingArbor mountingWeldon shankCouplings Arbor mountingArbor mountingArbor mountingArbour mounting- Select insert grade for optimum productivity(2) Grade code(mm) T9 P7 G1 G4 P3 G6 R1 G4 P3 G6 L5 L6 L9 G1 G4 P3 10 D6 P3 G6 P7
Geometry (1)ISO
codeReferenceI R F iC S
OtherOther1112293 SNKX 1206 ANSN-MP12,70 6,35 9,30 0,80 2,00
OperationsShoulderingSlanted ShoulderSlanted ShoulderOperations Slanted ShoulderSlanted ShoulderSlanted ShoulderSlanted Shoulder Ramp down Helical1112249 SNKX 1206 ANEN-MK12,70 6,35 9,30 0,80 2,00
Select your tool:& Chamfer& Chamfer& Chamfer& Chamfer& Chamfer& Chamfer Interpolation- The insert marked as “stock available under request” has a minimum order1111452 SNHX 1206 ANEN-LP12,70 6,35 9,30 0,80 2,00
PagePAG. 46PAG. 50PAG. 54PAG. 58Page PAG. 62PAG. 66PAG. 68PAG. 721111502 SNHX 1206 ANSN-MP12,70 6,35 9,30 0,80 2,00
1111503 SNHX 1206 ANEN-MK12,70 6,35 9,30 0,80 2,00
New line for Heavy and Soft faceEconomical because double sidedTwo different geometries for same pocketLow cutting forces1111504 SNHX 1206 ANFN-LN12,70 6,35 9,30 0,80 2,00
Indexable face mills with 8 helical cutting edgesEconomical because double sided inserts appliedmillinginserts applied
Two different geometries for sameVariety of insert geometries is availableInsert geometries available for all applications materialsLow cutting forcesSuitable for high-speed machining1111899 SNHX 1206 ANFN-W*12,70 6,30 9,30 0,40 7,60
See page A - 8FeaturesFor rough to semi-finish with high-efficiency face millingdesign for distribution of cutting forces 10 coners available improved insertpocketfor all applications materialsFeaturesGood chip flowExcellent chip flowHigh rake angle and low cutting forcesquantity according to the following table:First choice | Primeira opção | 1ª opciónInsert order code = (1) Geometry Code + (2) Grade Code Available under request | Disponível sobre consulta Stock item | Produto de stock | Itens de stock
Cutting edge angle enables performingInsert geometries available for all applications materialsExcellent surface finishingExcellent surface finishingHigh rigidity due to carbide shimDisponible bajo consulta
face milling very close to the sidewallExcellent solution for cast ironAvailable in regular and fine pitch cuttersAvailable in regular and fine pictch* Wiper insert with 2 rights and 2 left-hand cutting edges.

Excellent surface finishing cutters Qty *IC Size 300 ≤ IC 25 mm 150 > IC 25 mm

2 - Define your material according to ISO: WORKPIECE MATERIALS - PALBIT SELECTION MATERIALS, PSM

Material da peça - seleção de materiais Palbit, PSM | Material de la pieza - selección materiales Palbit, PSM

Steel, Ferritic and Martensitic Stainless Steel

SteelPISO PSM Material ExampleDescription Rm(N/mm²)(N/mm²)kcXmc
1 Ck50Structural steels; ordinary carbon steels with low to medium carbon content(<0,5%C); soft carbon steel;<50015000.25
free cutting steel.
Normal tool steels; harder steels for toughening; Martensitic stainless steels; Carbon steels with high
P 2 42CrMnNiMo 4carbon content (>0,5%C); Ferritic and martensitic550<90019000.24
Stainless SteelMstainless steels.Normal tool steels; Harder steels for toughening;
3 X40CrMoV51Martensitic stainless steels; Difficult tool steels; High-alloy steels with high hardness; Martensitic900<120020000.24
stainless steels.
Easy-cutting, Austenitic and Duplex Stainless SteelLINEPRO 09945
Cast IronKISO PSM Material ExampleDescription Rm(N/mm²)(N/mm²)kcXmc5 - Define your starting cutting parameters.
4 X8CrNiS189Easy-cutting stainless steels; Free-cutting stainless steels; Calcium-treated stainless steels.17500.22A RECOMMENDED CUTTING CONDITIONs
M 5 X2CrNiMo17122Moderately to difficult stainless steels:20500.20Vc (m/min)Feed fz (mm/t)
Austenitic and duplex.ISO PSMMaterial (Brinell)HBWear Resistance Toughness
Aluminium & Non Ferrous MaterialsNCutting speeds and feeds for different materials are given on thePH0910 PH6920PH6740SEHT 13T3 AGSNSEHW 13T3 AGFN SEHT 13T3 AGFN-LNSEHT 13T3 AGSN-W
6 X2CrNiMoN2253Very difficult stainless steels: Austenitic and duplex.21500.201 Unalloyed Steel125-220- 150-230130-1600,10-0,25-- 0,10-0,30
Cast IronP 2 Low-Alloyed Steel220-280- 140-220120-1500,10-0,20-- 0,10-0,30
ISO PSM Material ExampleDescription Rm(N/mm²)kcXmc3 High-Alloyed Steel280-380- 130-180100-1300,10-0,20-- 0,10-0,30
Heat Resistent and Titanium AlloyS(N/mm²)insert boxes and in the tables for each solution. 4 SS - Ferritic / Martensitic200-330-- 100-1200,10-0,20-- -
7 GJL-150Medium / hard cast iron; Grey cast iron.11500.22M 5 SS - Austenitic / Duplex200-330-- 80-1100,10-0,20-- -
6 SS - Ferritic / Duplex230-260-- 70-1000,10-0,20-- -
K 8 GJL-250Low-alloy cast iron; Malleable cast iron; Nodular cast iron.12250.257 Malleable Cast Iron130-230- 150-280130-2500,10-0,250,10-0,25- 0,10-0,30
Hardened MaterialHK 8 Grey Cast Iron180-245130-230110-2200,10-0,250,10-0,25- 0,10-0,30
9 GJL-350Difficult high-alloy cast iron; Difficult malleable cast iron; Nodular cast iron14700.30The values should be optimized according to the machine and conditions. 9 Nodular Cast iron160-25080-19080-1700,10-0,200,10-0,20- 0,10-0,30
N 10 Aluminium and Non Ferrous30-130350-1400--- - 0,10-0,20-
Aluminium and Non-Ferrouses(Note 1) Cutting conditions ae/DC=70%
ISO PSM Material ExampleDescription Rm(N/mm²)(N/mm²)kcXmc(Note 2) Cutting conditions should be ajusted according to the machine and work rigidity.
See the chapter General Technical Data on the last pagesN 10 AW7075AISi12Aluminium alloys: Low Si Aluminium alloys:(Note 3) If chattering occurs, reduce ap and Vc by 30% and keep the same fz per thooth
CuZn37High Si Copper alloys
Heat Resistent Super Alloys
ISO PSM Material ExampleDescription Rm(N/mm²)(N/mm²)kcXmc
for Palbit Selection Materials - PSMS 11 Inconel 718Ni-based super-alloys33000.24
Titanium alloys14500.23

Please note that the R value is only for selection of the material group and when the material has been heat treatment or other methods inserts codification for milling holders Codificação de pastilhas para fresas | Codificación de insertos para herramientas de fresado PLUS 90945

Proprietary milling line

CodeInserts DescriptionPageCodeInserts DescriptionPageCodeInserts descriptionPage
000PD...W 120478200XP... 0602125405XDHW 10T310201
060SE...T/W 120472201XP.. 1003132410XDHW 040110201
062SP...T/W 1204162202XPET 1706137450WNHU 060410180
063POKT 040381245RDHW 0702195490WNHU 04T3...111178
064SOEW 080310 S85250RD...T/W 1003 MO195500WNMW 1207103
065SPKT/W 08T308107251RD...T/W 12T3MO195505WDMW 120498
066SOEW 13M510 S89252RD...T/W 1604MO195720XNHW 1205...207
068SOEW 160512 S94253RD...T/W 2006MO195760XDGX 15M5153
083VCGX 220530160280SN...U 120653770XDGX 22M7157
099SE...T/W 13T375335RD...0802185900LNXT 0904142
150ADKT 1505175336RP...10T3185901LNXT 1306145
170AP...T 1003165337RP...1204185902PN...X 110557
171ANHX 1004112338RP...1605185903LNXT 1506149
175ANHX 1204118339RP...2006185908SN...X 1206 & ON...X 050561
180AP... 1604171351RN...1204189909SN...X 120665
181ANHX 1607121400XDHW 060210201912SN...X 1606 & ON...X 060669

dg

d

- Use a close pitch cutter as first choice =45º | p=-6º Dc2

Order codeReferenceDimensions | Dimensões | Dimensiones (mm)SpecificationsInsert
CódigoReferênciaReferenciaØDc ØDc2Ød ØdgLKg ArborStock Ap max PastilhaInserto
Type(mm)
181067000 050A90945-06-06-022040650 6322 4840 0,415A6,0 SN… 1206
- Use a coarse pitch cutter for long overhang and unstable conditions 181048300 063A90945-06-06-022040663 7622 5240 0,575A6,0 SN… 1206
181067100 063A90945-08-06-022040863 7622 52400,577 A6,0 SN… 1206
181048400 080A90945-07-06-027050780 9327 6050 0,966B6,0 SN… 1206
181048500 100A90945-08-06-0320508100 11332 8050 1,667B6,0 SN… 1206
181067300 100A90945-12-06-03205012100 11332 8050 1,650B6,0 SN… 1206
- Choose a mouting type 181048600 125A90945-10-06-04006310125 13840 9063 2,890B6,0 SN… 1206
181048700 160A90945-12-06-U04006312160 17340 11063 4,360C6,0 SN… 1206
181064700 250A90945-16-06-U06006316250 26360 17263 11,490C6,0 SN… 1206

Stock item | Produto de stock | Itens de stock Available under request | Disponível sobre consulta | Disponible bajo consulta SPARE PARTS |