Общий каталог Palbit - страница 5

milling tool selection Selecção da ferramenta de fresagem | Selección de la herramienta de fresado

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milling tools overview Guia de ferramentas | Guía de herramientas SNH(K)X 1206 | Inserts | Pastilhas | Plaquitas
SNHTX-LP | MP | MK | LN

1 - Define your operation type: 4 - Select your insert.
SNH(K)X-LP SNH(K)X-MP NEW
MILLING


MILLING
FACE MILLING CUTTERS FACE MILLING CUTTERS
(PHS grade)
R


F
Program plus 28088 plus 90260 plus 90845 plus 90945 Program plus 91245 linepro 06045 linepro 09945 linepro 00036
Proprietary milling line Proprietary milling line Proprietary milling line Proprietary milling line Proprietary milling line


l
Choose the chip-breaker for your operation:
iC S


- Face milling SNH(K)X-MK SNHX-LN


- Highfeed milling - Chip-breaker L= Light (for light cuts when low forces/power are required)
Material P M K P K P M K N S P M K N S Material P M K P M K N P M K N P K


Main Main
Operation Operation
Facing Facing Facing Facing Facing Facing Facing Facing SNHX-W SNHX-W


- Shoulder milling - Chip-breaker M = Medium (first choice for mixed production)
Krº 88º 60º 45º 45º Krº 45º 45º 45º 36º
Range Range
(ØDc - mm)
50 - 200 50 - 160 32 - 250 50 - 250 (ØDc - mm)
63 - 250 50 - 160 50 - 250 66 - 160
SN...1206... PN…1105… SN…1206… & ON…0505… SN…1206… SN…1606… & ON…0606… SE…1204… SE…13T3… PD…1204…
I
Insert Insert


- Profile milling - Chip-breaker H = Heavy (for rough operations, forging, cast skin and vibration)
Overview


Overview
P M K N S H
CVD PVD CVD PVD CVD PVD UNC PCD PVD PVD
Couplings Arbor mounting Arbor mounting
Arbor mounting Arbor mounting
Couplings Arbor mounting Arbor mounting Arbor mounting Arbour mounting Dimensions
Weldon shank
(2)
Grade code T9 P7 G1 G4 P3 G6 R1 G4 P3 G6 L5 L6 L9 G1 G4 P3 10 D6 P3 G6 P7 (mm)


PHM740


PH0910
PH5320


PDP410
PH7920
PH7930


PH7920
PH7930


PH7920
PH7930


PH7930
PH7603


PH7603
PH5705
PH7910


PH5740
PH7910
PHS740
(1)


PH7740


PH7740


PH7740
- Hardmill - Select insert grade for optimum productivity
Geometry ISO
code Reference iC S I R F


NEW
1112293 SNKX 1206 ANSN-MP 12,70 6,35 9,30 0,80 2,00
Other Other
Operations Operations 1112249 SNKX 1206 ANEN-MK 12,70 6,35 9,30 0,80 2,00
Shouldering Slanted Shoulder Slanted Shoulder Slanted Shoulder Slanted Shoulder Slanted Shoulder Slanted Shoulder Ramp down Helical
& Chamfer & Chamfer & Chamfer & Chamfer & Chamfer & Chamfer Interpolation

1111452 SNHX 1206 ANEN-LP 12,70 6,35 9,30 0,80 2,00


Select your tool: - The insert marked as “stock available under request” has a minimum order


NEW
1111502 SNHX 1206 ANSN-MP 12,70 6,35 9,30 0,80 2,00
Page PAG. 46 PAG. 50 PAG. 54 PAG. 58 Page PAG. 62 PAG. 66 PAG. 68 PAG. 72
1111503 SNHX 1206 ANEN-MK 12,70 6,35 9,30 0,80 2,00
New line for Heavy and Soft face Two different geometries for same
Economical because double sided pocket Low cutting forces 1111504 SNHX 1206 ANFN-LN 12,70 6,35 9,30 0,80 2,00
Indexable face mills with 8 helical Economical because double sided milling inserts applied
cutting edges inserts applied
Two different geometries for same Variety of insert geometries is available Insert geometries available for all Low cutting forces Suitable for high-speed machining 1111899 SNHX 1206 ANFN-W* 12,70 6,30 9,30 0,40 7,60
For rough to semi-finish with high- pocket for all applications materials applications materials
Features 10 coners available improved insert Features High rake angle and low cutting forces
efficiency face milling Good chip flow Excellent chip flow First choice | Primeira opção | 1ª opción Stock item | Produto de stock | Itens de stock Available under request | Disponível sobre consulta Insert order code = (1) Geometry Code + (2) Grade Code
design for distribution of cutting forces


See page A - 8 quantity according to the following table:
Insert geometries available for all Excellent surface finishing Excellent surface finishing Disponible bajo consulta
Cutting edge angle enables performing applications materials High rigidity due to carbide shim * Wiper insert with 2 rights and 2 left-hand cutting edges.
face milling very close to the sidewall Excellent solution for cast iron Available in regular and fine pitch
cutters Available in regular and fine pictch
Excellent surface finishing cutters
Face milling


Face milling
Qty *IC Size
300 ≤ IC 25 mm
150 > IC 25 mm
Hifeed milling


Hifeed milling
2 - Define your material according to ISO:
WORKPIECE MATERIALS - PALBIT SELECTION MATERIALS, PSM
Material da peça - seleção de materiais Palbit, PSM | Material de la pieza - selección materiales Palbit, PSM

Steel, Ferritic and Martensitic Stainless Steel
kcX


Steel
ISO PSM Material Example Description Rm(N/mm²) mc
(N/mm²)

P 1 Ck50
Structural steels; ordinary carbon steels with low to
medium carbon content(<0,5%C); soft carbon steel;
free cutting steel.
Normal tool steels; harder steels for toughening;
<500 1500 0.25

Martensitic stainless steels; Carbon steels with high
P 2 42CrMnNiMo 4
carbon content (>0,5%C); Ferritic and martensitic
550<900 1900 0.24
stainless steels.

M Stainless Steel
Normal tool steels; Harder steels for toughening;
Martensitic stainless steels; Difficult tool steels;
3 X40CrMoV51 900<1200 2000 0.24
High-alloy steels with high hardness; Martensitic
stainless steels.
Easy-cutting, Austenitic and Duplex Stainless Steel
ISO PSM Material Example Description Rm(N/mm²)
kcX
mc
LINEPRO 09945
Shoulder milling


Shoulder milling
(N/mm²)

K Cast Iron 4 X8CrNiS189
Easy-cutting stainless steels; Free-cutting stainless
steels; Calcium-treated stainless steels.

Moderately to difficult stainless steels:
1750 0.22

5 - Define your starting cutting parameters.
A
RECOMMENDED CUTTING CONDITIONs
Vc (m/min)
Feed fz (mm/t)
M 5 X2CrNiMo17122 Austenitic and duplex. 2050 0.20
Wear Resistance Toughness
HB


MILLING
ISO PSM Material
(Brinell)
SEHT 13T3 SEHW 13T3 SEHT 13T3 SEHT 13T3

Aluminium & Non Ferrous Materials
PH0910 PH6920 PH6740

N
AGSN AGFN AGFN-LN AGSN-W


Cutting speeds and feeds for different materials are given on the
6 X2CrNiMoN2253 Very difficult stainless steels: Austenitic and duplex. 2150 0.20
1 Unalloyed Steel 125-220 - 150-230 130-160 0,10-0,25 - - 0,10-0,30
P 2 Low-Alloyed Steel 220-280 - 140-220 120-150 0,10-0,20 - - 0,10-0,30
Cast Iron
kcX 3 High-Alloyed Steel 280-380 - 130-180 100-130 0,10-0,20 - - 0,10-0,30
ISO PSM Material Example Description Rm(N/mm²) mc


Overview
(N/mm²)
4 SS - Ferritic / Martensitic 200-330 - - 100-120 0,10-0,20 - - -

S Heat Resistent and Titanium Alloy K
7

8
GJL-150

GJL-250
Medium / hard cast iron; Grey cast iron.

Low-alloy cast iron; Malleable cast iron;
1150

1225
0.22

0.25 insert boxes and in the tables for each solution.
M 5
6
7
SS - Austenitic / Duplex
SS - Ferritic / Duplex
Malleable Cast Iron
200-330
230-260
130-230
-
-
- 150-280
-
-
80-110
70-100
130-250
0,10-0,20
0,10-0,20
0,10-0,25 0,10-0,25
-
-
-
-
- 0,10-0,30
-
-


Face milling
Nodular cast iron.
K 8 Grey Cast Iron 180-245 130-230 110-220 0,10-0,25 0,10-0,25 - 0,10-0,30

H Hardened Material
Difficult high-alloy cast iron; Difficult malleable cast
9 GJL-350
iron; Nodular cast iron
1470 0.30 9 Nodular Cast iron 160-250 80-190 80-170 0,10-0,20 0,10-0,20 - 0,10-0,30


The values should be optimized according to the machine and conditions.
N 10 Aluminium and Non Ferrous 30-130 350-1400 - - - - 0,10-0,20 -


Hifeed milling
Aluminium and Non-Ferrouses (Note 1) Cutting conditions ae/DC=70%
Profile milling


Profile milling
kcX
ISO PSM Material Example Description Rm(N/mm²) mc (Note 2) Cutting conditions should be ajusted according to the machine and work rigidity.
(N/mm²)
AW7075

See the chapter General Technical Data on the last pages
Aluminium alloys: Low Si Aluminium alloys: (Note 3) If chattering occurs, reduce ap and Vc by 30% and keep the same fz per thooth
N 10 AISi12 High Si Copper alloys


Shoulder milling
CuZn37

Heat Resistent Super Alloys
kcX
ISO PSM Material Example Description Rm(N/mm²) mc
(N/mm²)


for Palbit Selection Materials - PSM
Ni-based super-alloys 3300 0.24
S 11 Inconel 718 Titanium alloys 1450 0.23

Please note that the R value is only for selection of the material group and when the material has been heat treatment or other methods


inserts codification for milling holders
Hardmill


Hardmill
Codificação de pastilhas para fresas | Codificación de insertos para herramientas de fresado
PLUS 90945 Proprietary milling line
A

3 - Select your milling cutter. Code Inserts Description Page Code Inserts Description Page Code Inserts description Page
Center & Chamfer


Center & Chamfer
dg
MILLING


d


000 PD...W 1204 78 200 XP... 0602 125 405 XDHW 10T310 201
Choose the cutter pitch and mounting:
L
ap
Overview


Dc
Arbor Mounting
060 SE...T/W 1204 72 201 XP.. 1003 132 410 XDHW 040110 201
Dc2
=45º | p =-6º
Face milling


- Use a close pitch cutter as first choice
Reference Dimensions | Dimensões | Dimensiones (mm) Specifications Insert
Order code
Referência Kg Arbor Ap max Pastilha Stock
Código ØDc ØDc2 Ød Ødg L
Referencia Type (mm) Inserto
181048200 050A90945-04-06-022040 4 50 63 22 48 40 0,424 A 6,0 SN… 1206

062 SP...T/W 1204 162 202 XPET 1706 137 450 WNHU 060410 180
Hifeed milling


181067000 050A90945-06-06-022040 6 50 63 22 48 40 0,415 A 6,0 SN… 1206
181048300 063A90945-06-06-022040 6 63 76 22 52 40 0,575 A 6,0 SN… 1206


- Use a coarse pitch cutter for long overhang and unstable conditions
181067100 063A90945-08-06-022040 8 63 76 22 52 40 0,577 A 6,0 SN… 1206
181048400 080A90945-07-06-027050 7 80 93 27 60 50 0,966 B 6,0 SN… 1206
Profile milling Shoulder milling


181067200 080A90945-10-06-027050 10 80 93 27 60 50 0,950 B 6,0 SN… 1206

063 POKT 0403 81 245 RDHW 0702 195 490 WNHU 04T3... 111 | 178
181048500 100A90945-08-06-032050 8 100 113 32 80 50 1,667 B 6,0 SN… 1206
181067300 100A90945-12-06-032050 12 100 113 32 80 50 1,650 B 6,0 SN… 1206
181048600 125A90945-10-06-040063 10 125 138 40 90 63 2,890 B 6,0 SN… 1206


- Choose a mouting type
181048700 160A90945-12-06-U040063 12 160 173 40 110 63 4,360 C 6,0 SN… 1206
Spot face


Spot face
181052800 200A90945-14-06-U060063 14 200 213 60 172 63 8,890 C 6,0 SN… 1206


064 SOEW 080310 S 85 250 RD...T/W 1003 MO 195 500 WNMW 1207 103
181064700 250A90945-16-06-U060063 16 250 263 60 172 63 11,490 C 6,0 SN… 1206
Stock item | Produto de stock | Itens de stock Available under request | Disponível sobre consulta | Disponible bajo consulta
Hardmill


- The cutter marked as “stock available under request” has a minimum SPARE PARTS | 065 SPKT/W 08T308 107 251 RD...T/W 12T3MO 195 505 WDMW 1204 98
er


order quantity according to the following table: 066 SOEW 13M510 S 89 252 RD...T/W 1604MO 195 720 XNHW 1205... 207
068 SOEW 160512 S 94 253 RD...T/W 2006MO 195 760 XDGX 15M5 153
Qty *IC Size
End Mills


End Mills
10 ≤ 100 mm 083 VCGX 220530 160 280 SN...U 1206 53 770 XDGX 22M7 157
5 > 100 mm 099 SE...T/W 13T3 75 335 RD...0802 185 900 LNXT 0904 142
150 ADKT 1505 175 336 RP...10T3 185 901 LNXT 1306 145
Spare parts


Spare parts
170 AP...T 1003 165 337 RP...1204 185 902 PN...X 1105 57
171 ANHX 1004 112 338 RP...1605 185 903 LNXT 1506 149
175 ANHX 1204 118 339 RP...2006 185 908 SN...X 1206 & ON...X 0505 61
180 AP... 1604 171 351 RN...1204 189 909 SN...X 1206 65
Technical Data


Technical Data
181 ANHX 1607 121 400 XDHW 060210 201 912 SN...X 1606 & ON...X 0606 69

A-6 A-7