A recommended cutting conditions | RAMPING AND HELICAL INTERPOLATION A

Condições de corte recomendadas | Condiciones de corte recomendables Descida em rampa e interpolação helicoidal | Bajada en rampa e interpolación circular

SHOULDERING

DH HB Vc (m/min)

ISO PSM Material Width of Cut ae (mm) Depth of Cut ap (mm) Feed fz(mm/t) Ramping Helical

(Brinell) PH0910 i

Lr 5.0 Interpolation 0,35 - 0,40

25% ØDc 5.0 - 10.0 0,30 - 0,35

10.0 - 15.0 0,25 - 0,30 5.0 0,35 - 0,40

N 10 Aluminium and Non Ferrous 30-130 350-3000 < 50% ØDc 5.0 - 10.0 0,30 - 0,35

10.0 - 15.0 0,25 - 0,30 5.0 0,30 - 0,35

75% ØDc 5.0 - 10.0 0,25 - 0,30

10.0 - 15.0 0,20 - 0,25

SLOTTING

Blind hole

HB Vc (m/min) Dc

ISO PSM Material (Brinell) Width of Cut ae (mm) Depth of Cut ap (mm) Feed fz(mm/t) Flat bottom

PH0910

5.0 0,25 - 0,35 Ødi = ØDH - ØDc

N10Aluminium and Non Ferrous30-130350-3000100% ØDc5.0 - 10.00,20 - 0,30
10.0 - 15.00,15 - 0,25Helical Interpolation

(Note 1) Cutting conditions ae/Dc=70%. Cutter Ramping

ØDc Diameter for Blind Hole, Type Flat Bottom Face (1) (Note 2) It’s possible to occur vibrations in certain cases. Please reduce depth of cut and / or reduce cutting conditions in following cases: Max Pitch/Rev. - When using long shank;

- When using long tool overhang with arbor type;Max Ramp aºMax apMin LrØDHminØDHmax
- When application has poor clamping rigidity or when using a low rigidity machine.36,2-21,6
202315,035,3
-38,424,5
(Note 3) Use internal coolant supply46,2-25,6
252115,039,1
-48,428,2
60,2-23,7
321515,056,0
-62,425,6
76,2-20,0
401015,085,1
-78,421,3

OPERATIONAL GUIDE | A

Guia operacional | Guía operativa 96,2 - 20,4

50 8 15,0 106,7

-98,421,4
- The maximum allowable revolutions are shown in Table 1. Ensure that the cutter operates under the maximum allowable revolutions.122,2-19,5

63 6 15,0 142,7

The maximum allowable revolutions for safety purposes are determined in accordance with ISO 15641 (Milling Cutters for high speed-124,420,3
machining–Safety requirements).156,2-16,7

80 4 15,0 214,5

-158,417,2
196,2-13,2

100 2,5 15,0 343,6

Table 1 - Maximum allowable revolutions:-198,413,5
36,2-18,5

20 20 13,5 37,1

ØDc Ø20Ø25Ø32Ø40Ø50Ø63Ø80Ø100-38,421,0
46,2-22,3
RPM (min-1) 40000380003300029000240002100019000160002518,513,540,3
-48,424,6
60,2-21,3
- Even when operating under the maximum allowable spindle speed, if the spindle speed is equal or higher than the values shown in Table 2., it is3213,513,556,2
-62,422,9

recommended that the balance quality (with the arbor or chuck) according ISO 1940.

76,2 - 17,0

40 8,5 13,5 90,3

- 78,4 18,0

B

96,2 - 17,8

50 7 13,5 109,9

Table 2 - Maximum revolutions when balancing with the arbor or chuck has not been achieved:-98,418,7
122,2-17,9

63 5,5 13,5 140,2

ØDc Ø20Ø25Ø32Ø40Ø50Ø63Ø80Ø100-124,418,6
156,2-14,6
RPM (min-1) 1500012000950085007600680060005400803,513,5220,7
-158,415,1
196,2-13,2
- When setting the spindle speed, take into consideration the maximum allowable revolutions of arbor or chuck.1002,513,5309,2
--198,413,5

- Use the specified set bolt when using the arbor type with internal coolant supply. (1) using insert radius 0,8 mm Note: During helical interpolation do not exceed maximum pitch. When using different insert radius to calculate the ØDHmin and ØDHmax use the equation below: - Minimum Diameter: ØDHmin = 2 x (ØDc - (R corner radius + F width of edge wiper) - Maximum Diameter: ØDHmax = 2 x (ØDc - R corner radius)