
A recommended cutting conditions | RAMPING AND HELICAL INTERPOLATION A
Condições de corte recomendadas | Condiciones de corte recomendables Descida em rampa e interpolação helicoidal | Bajada en rampa e interpolación circular
DH HB Vc (m/min)
ISO PSM Material Width of Cut ae (mm) Depth of Cut ap (mm) Feed fz(mm/t) Ramping Helical
(Brinell) PH0910 i
Lr 5.0 Interpolation 0,35 - 0,40
25% ØDc 5.0 - 10.0 0,30 - 0,35
10.0 - 15.0 0,25 - 0,30 5.0 0,35 - 0,40
N 10 Aluminium and Non Ferrous 30-130 350-3000 < 50% ØDc 5.0 - 10.0 0,30 - 0,35
10.0 - 15.0 0,25 - 0,30 5.0 0,30 - 0,35
75% ØDc 5.0 - 10.0 0,25 - 0,30
10.0 - 15.0 0,20 - 0,25
Blind hole
HB Vc (m/min) Dc
ISO PSM Material (Brinell) Width of Cut ae (mm) Depth of Cut ap (mm) Feed fz(mm/t) Flat bottom
PH0910
5.0 0,25 - 0,35 Ødi = ØDH - ØDc
| N | 10 | Aluminium and Non Ferrous | 30-130 | 350-3000 | 100% ØDc | 5.0 - 10.0 | 0,20 - 0,30 | |
| 10.0 - 15.0 | 0,15 - 0,25 | Helical Interpolation |
(Note 1) Cutting conditions ae/Dc=70%. Cutter Ramping
ØDc Diameter for Blind Hole, Type Flat Bottom Face (1) (Note 2) It’s possible to occur vibrations in certain cases. Please reduce depth of cut and / or reduce cutting conditions in following cases: Max Pitch/Rev. - When using long shank;
| - When using long tool overhang with arbor type; | Max Ramp aº | Max ap | Min Lr | ØDHmin | ØDHmax | |
| - When application has poor clamping rigidity or when using a low rigidity machine. | 36,2 | - | 21,6 | |||
| 20 | 23 | 15,0 | 35,3 | |||
| - | 38,4 | 24,5 | ||||
| (Note 3) Use internal coolant supply | 46,2 | - | 25,6 | |||
| 25 | 21 | 15,0 | 39,1 | |||
| - | 48,4 | 28,2 | ||||
| 60,2 | - | 23,7 | ||||
| 32 | 15 | 15,0 | 56,0 | |||
| - | 62,4 | 25,6 | ||||
| 76,2 | - | 20,0 | ||||
| 40 | 10 | 15,0 | 85,1 | |||
| - | 78,4 | 21,3 |
OPERATIONAL GUIDE | A
Guia operacional | Guía operativa 96,2 - 20,4
50 8 15,0 106,7
| - | 98,4 | 21,4 | |
| - The maximum allowable revolutions are shown in Table 1. Ensure that the cutter operates under the maximum allowable revolutions. | 122,2 | - | 19,5 |
63 6 15,0 142,7
| The maximum allowable revolutions for safety purposes are determined in accordance with ISO 15641 (Milling Cutters for high speed | - | 124,4 | 20,3 |
| machining–Safety requirements). | 156,2 | - | 16,7 |
80 4 15,0 214,5
| - | 158,4 | 17,2 |
| 196,2 | - | 13,2 |
100 2,5 15,0 343,6
| Table 1 - Maximum allowable revolutions: | - | 198,4 | 13,5 |
| 36,2 | - | 18,5 |
20 20 13,5 37,1
| ØDc Ø20 | Ø25 | Ø32 | Ø40 | Ø50 | Ø63 | Ø80 | Ø100 | - | 38,4 | 21,0 | ||||
| 46,2 | - | 22,3 | ||||||||||||
| RPM (min-1) 40000 | 38000 | 33000 | 29000 | 24000 | 21000 | 19000 | 16000 | 25 | 18,5 | 13,5 | 40,3 | |||
| - | 48,4 | 24,6 | ||||||||||||
| 60,2 | - | 21,3 | ||||||||||||
| - Even when operating under the maximum allowable spindle speed, if the spindle speed is equal or higher than the values shown in Table 2., it is | 32 | 13,5 | 13,5 | 56,2 | ||||||||||
| - | 62,4 | 22,9 |
recommended that the balance quality (with the arbor or chuck) according ISO 1940.
76,2 - 17,0
40 8,5 13,5 90,3
- 78,4 18,0
B
96,2 - 17,8
50 7 13,5 109,9
| Table 2 - Maximum revolutions when balancing with the arbor or chuck has not been achieved: | - | 98,4 | 18,7 |
| 122,2 | - | 17,9 |
63 5,5 13,5 140,2
| ØDc Ø20 | Ø25 | Ø32 | Ø40 | Ø50 | Ø63 | Ø80 | Ø100 | - | 124,4 | 18,6 | ||||
| 156,2 | - | 14,6 | ||||||||||||
| RPM (min-1) 15000 | 12000 | 9500 | 8500 | 7600 | 6800 | 6000 | 5400 | 80 | 3,5 | 13,5 | 220,7 | |||
| - | 158,4 | 15,1 | ||||||||||||
| 196,2 | - | 13,2 | ||||||||||||
| - When setting the spindle speed, take into consideration the maximum allowable revolutions of arbor or chuck. | 100 | 2,5 | 13,5 | 309,2 | ||||||||||
| -- | 198,4 | 13,5 |
- Use the specified set bolt when using the arbor type with internal coolant supply. (1) using insert radius 0,8 mm Note: During helical interpolation do not exceed maximum pitch. When using different insert radius to calculate the ØDHmin and ØDHmax use the equation below: - Minimum Diameter: ØDHmin = 2 x (ØDc - (R corner radius + F width of edge wiper) - Maximum Diameter: ØDHmax = 2 x (ØDc - R corner radius)