
Guia para selecção de graus | Tabla para selección de calidades Grades HB Wear Resistance Toughness
ISO PSM Material
(Brinell) PH0910 PH5705 PH7920 PH5740 PHS740 PH7740
| 1 | Unalloyed Steel | 125-220 | ✓ | ✓ | ✓ | ||||
| P | 2 | Low-Alloyed Steel | 220-280 | ✓ | ✓ | ✓ | |||
| 3 | High-Alloyed Steel | 280-380 | ✓ | ✓ | ✓ | ||||
| 4 | SS - Ferritic / Martensitic | 200-330 | ✓ | ||||||
| M | 5 | SS - Austenitic | 200-330 | ✓ | |||||
| 6 | SS - Austenitic-ferritic (Duplex) | 230-260 | ✓ | ||||||
| 7 | Malleable Cast Iron | 130-230 | ✓ | ✓ | ✓ | ✓ | |||
| K | 8 | Grey Cast Iron | 180-245 | ✓ | ✓ | ✓ | ✓ | ||
| Good Conditions | |||||||||
| 9 | Nodular Cast iron | 160-250 | ✓ | ✓ | ✓ | ✓ | |||
| N | 10 | Aluminium and Non Ferrous | 30-130 | Average Conditions | |||||
| S | 11 | Heat Resistant Super Alloys | 200-320 | ✓ | Difficult Conditions |
CHIP-BREAKER selection guide | Guia para aplicações do quebra-aparas | Guía para aplicación del rompevirutas
XPET
Descida em rampa e interpolação helicoidal | Bajada en rampa e interpolación circular DH di Ramping Helical Lr Interpolation
Blind hole Flat bottom Dc Ødi = ØDH - ØDc Helical Interpolation Ramping ØDc Diameter for Blind Hole, Flat Bottom Face (1) Max Pitch/Rev.
Max Ramp aº Max ap Min Lr ØDHmin ØDHmax
58,8 - 5,6
32 3,8 17,0 255,9
- 62,4 6,3
| ISO | PSM | Material | HB (Brinell) | Chip-Breake 1st choise | r Application Dificult Operations |
| 1 | Unalloyed Steel | 125-220 | XPET 17 … LP | XPET 17 … MP | |
| P | 2 | Low-Alloyed Steel | 220-280 | XPET 17 … LP | XPET 17 … MP |
| 3 | High-Alloyed Steel | 280-380 | XPET 17 … MP | - | |
| 4 | SS - Ferritic/Martensitic | 200-330 | XPET 17 … LP | - | |
| M | 5 | SS - Austenitic | 200-330 | XPET 17 … LP | - |
| 6 | SS - Austenitic-ferritic(Duplex) | 230-260 | XPET 17 … LP | - | |
| 7 | Malleable Cast Iron | 130-230 | XPET 17 … LP | XPET 17 … MP | |
| K | 8 | GreyCast Iron | 180-245 | XPET 17 … MP | - |
| 9 | Nodular Cast iron | 160-250 | XPET 17 … MP | - | |
| N | 10 | Aluminium and Non Ferrous | 30-130 | XPET 17 … LN | - |
| S | 11 | Heat Resistant Super Alloys | 200-320 | XPET 17 … LP | - |
- 78,4 5,7
| 50 | 2,0 | 17,0 | 486,8 |
| 63 | 1,5 | 17,0 | 649,2 |
| 80 | 1,0 | 17,0 | 973,9 |
| 194,8 | - | 4,2 |
| - | 198,4 | 4,3 |
| 244,8 | - | 4,3 |
| - | 248,4 | 4,4 |
(1) using LP insert with radius 0,8 mm When using HF insert or other different insert radius to calculate the ØDHmin and ØDHmax use the equation below: - Minimum Diameter: ØDHmin = 2 x (ØDc - (R corner radius + F width of edge wiper)) recommended cutting conditions | - Maximum Diameter: ØDHmax = 2 x (ØDc - R corner radius)
Condições de corte recomendadas | Condiciones de corte recomendables
| ISO PSM Material | HB (Brinell) | Wear Resistance | Vc (m/min) | Vc (m/min) | Toughness | Feed fz (mm/t) | ||||
| PH0910 | PH5705 | PH7920 PH | 5740 PH5740 | PHS740 | PH7740 | XPET 17… LP | XPET 17… MP | XPET 17… LN | ||
| 1 Unalloyed Steel | 125-220 | - | - | 160-280 | - | 140-220 | 140-220 | 0,10-0,35 | 0,10-0,35 | - |
| P 2 Low-Alloyed Steel | 220-280 | - | - | 150-230 | - | 130-180 | 130-180 | 0,10-0,35 | 0,10-0,35 | - |
| 3 High-Alloyed Steel | 280-380 | - | - | 140-190 | - | 100-170 | 100-170 | 0,10-0,30 | 0,10-0,30 | - |
| 4 SS - Ferritic/Martensitic | 200-330 | - | - | - | - | - | 130-220 | 0,10-0,30 | 0,10-0,30 | - |
| M 5 SS - Austenitic | 200-330 | - | - | - | - | - | 120-180 | 0,10-0,30 | 0,10-0,30 | - |
| 6 SS - Austenitic-ferritic(Duplex) | 230-260 | - | - | - | - | - | 70-140 | 0,10-0,25 | 0,10-0,25 | - |
| 7 Malleable Cast Iron | 130-230 | - | 160-380 | 160-350 | 150-300 | - | 140-260 | 0,10-0,35 | 0,10-0,35 | - |
| K 8 GreyCast Iron | 180-245 | - | 150-320 | 150-300 | 140-250 | - | 130-220 | 0,10-0,35 | 0,10-0,35 | - |
| 9 Nodular Cast iron | 160-250 | - | 120-280 | 120-260 | 120-220 | - | 100-180 | 0,10-0,30 | 0,10-0,30 | - |
| N 10 Aluminium and Non Ferrous | 30-130 | 350-1400 | - | - | - | - | - | - | - | 0,10-0,35 |
| S 11 Heat Resistant Super Alloys | 200-320 | - | - | - | - | - | 30-65 | 0,10-0,20 | - | - |
(Note 1) Cutting conditions ae/DC=70% (Note 2) Cutting conditions should be ajusted according to the machine and work rigidity. (Note 3):
| Operation Slotting | ae 100% | Vc & fz | ap(mm) 2,0-6,0 | (Note 4) It’s possible to occur vibrations in certain cases. Please reduce depth of cut and / or reduce cutting conditions in following cases: - When using long shank; |
| >8% | 7,0-13,0 | - When using long tool overhang with arbor type; | ||
| Shouldering | ≤25% | >12% | 13,0-16,0 | - When application has poor clamping rigidity or when using a low rigidity machi |