
| Work M | aterial | Recommended Cutting Conditions | |||
| Grade | vc(m/min) | f | a | ||
| Material Name | Hardness Code | 100 1,000 2,000 | (mm/rev) | p (mm) | |
| BN7000 | 500 2,000 | 0.1 to 0.5 | ≤1.0 | ||
| Gray Cast Iron | FC200 to FC300 (HB≤230) | BNS800 | 200 2,000 | 0.1 to 1.0 | ≤4.0 |
| BN500 | 200 700 | 0.1 to 0.5 | ≤1.0 | ||
| Allo Cast Iron | (HB≥200) | BN7000 | 200 800 | 0.1 to 0.4 | ≤0.5 |
| y | BNS800 | 200 1,000 | 0.1 to 0.8 | ≤2.0 | |
| FCD450 | BN7000 | 200 80 | 0.1 to 0.4 | ≤0.6 | |
| Ductile Cast Iron | to FCD550 | BNC500 | 150 500 | 0.1 to 0.4 | ≤0.5 |
| FCD600 to FCD700 | BNC500 | 200 400 | 0.1 to 0.4 | ≤0.5 | |
| Vermicular Cast Iron FCV (CGI) | BNC500 | 200 500 | 0.1 to 0.4 | ≤0.4 | |
| Coolant recommendation: Wet ( | BNS800: We | t or Dry) |
| Work | Material | Recommended Cutt | ing Conditions | ||||
| Material Name | Hardness Code | Grade | 100 | 1,000 vc(m/min) | 2,000 | f (mm/rev) | ap (mm) |
| Gra Cast Iron | FC200 to FC300 | BN7000 | 800 | 2,000 | 0.1 to 0.5 | ≤0.5 | |
| y | (HB≤200) | BNS800 | 800 | 2,000 | 0.1 to 1.0 | ≤4.0 | |
| Coolant r | ecommenda | tion: Dry |
Recommended Grade
| High speed continuous cutting | Interrupted cutting | Continuous cutting | |||||
| 0.10 | Breakage | 0.3 | |||||
| Previous CBN | 0.1 | ||||||
| 0.08 | Ceramics | ||||||
| D | D BN7000 |
D Comp. Solid D 0.2
0.06 D CBN BN500
D BNS800 0.05 D 0.04 D Int. cutting 0.1
D D 0.02 possible
D D D
| 0 | 20 | 40 | 60 | 80 | 0 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 0 | 20 | 40 | 60 | 80 | 100 | |
| Cutting Distance (km) | Cutting Distance (km) | Cutting Distance (km) |
| L | Work Material: FC300 (Pearlite) Insert: 2NU-CNGA120408 | Work Material: FC300 Insert: SNGN090308 | Work Material: FC300 Insert: SNGN120412 |
| Cutting Conditions: vc=800m/min, f=0.15mm/rev, | Cutting Conditions: vc=600m/min, f=0.3mm/rev, | Cutting Conditions: vc=500m/min, f=0.3mm/rev, |
ap=0.2mm, Wet ap=0.5mm, Dry ap=0.15mm, Wet
Recommended Grade Recommended Grade
| Ductile Cast Iron turning | BNC500 | Gray Cast Iron milling | BNS800/BN7000 | ||
| FCD450 | FCD700 | Cast Iron Milling | |||
| 1,000 | BNC500 | 1,000 | 0.10 |
| D | D | D | Previous CBN | |||||||
| D | D | D | BN7000 | BNC500 | 0.08 | |||||
| D D | D | D | D | D | ||||||
| D | D BN7000 | |||||||||
| D | D D | D | D | 0.06 | ||||||
| D | ||||||||||
| DD | D | D | D | D | ||||||
| 0.04 | D | |||||||||
| D | DD | D | D | D | ||||||
| BN500 | BN7000 | BN500 | 0.02 |
| 100 | 100 | D | |
| Tool life (km) Tool life limit set at: VBmax=0.2mm | Tool life (km) Tool life limit set at: VBmax=0.2mm | Chip Removal Rate (cm3) |
| Work Material: FCD450 (Continuous cutting) | Work Material: FCD700 (Continuous cutting) | Work Material: FC250 (Pearlite) Insert: FMU4100R SNEW1203ADTR |
| Cutting Conditions: f=0.2mm/rev, ap=0.2mm, Wet | Cutting Conditions: f=0.2mm/rev, ap=0.2mm, Wet | Cutting Conditions: v c=1,500m/min, f=0.2mm/rev, ap=0.3mm, Dry |