22 SUMIBORON

Ball Nose BNBS

FlutesFlutesEndmillsType
22Hardened Steel
45 to 55 55 to 60 60 to 65
HRCHRCHRC
FlutesFlutesSSGGHH

Grades Side Milling Face Milling R-Groove Milling Profile Milling

  • Combination of Special Grade and Spiral Cutting Edge Design
  • The combination of special SUMIBORON grade with unique sprial cutting edge design is a breakthrough for high efficiency and smooth end-milling of hardened steels.

■ Cutter Bodies ■ Performances

RE `±`0 DC `±`0.03.02 APMX10 0 20 30 40 (øDLF 20 BNBS c)40 6080 Units DimDMM 100 (mm) ( ) ensions(mm)
C NStockBallnose radiusDiameterDepth of cutLengthShank
at. o.BN350REDCAPMXLFDMM
BNBS 2020SD1.02.01.5504
2030SD1.53.02.0606
2040SD2.04.03.0706
2060SD3.06.04.5806
2080SD4.08.05.5908
BNBS 2100SD5.010.06.510010
2120SD6.012.07.511012
2140S7.014.08.512016
2160S8.016.09.512016
2180S9.018.010.513020
BNBS 2200S10.020.011.5130 Grade20 BN350

Work : SKD11 (60HRC)

BN350 Cutting Speed 250m/min

Pitch feed 0.3mm

Tool BNBS2100S

Cutting length : 110m, VB=0.128mm able to continue Surface roughness : Radial feed Ry1.8µm, Feed dir. Ry2.2µm Radial feed Feed dir. Results

■ Important Notes

■ Recommended Cutting Conditions (1) Use a rigid machine and select a high cutting speed with low L

feedrate.

Work Material ConditionsHardene (50-57d Steel HRC)Hardene (58-65d Steel HRC)
R(mm)Spindle Speed (min-1)Feed Rate (mm/min)Spindle Speed (min-1)Feed Rate (mm/min)
1.026,0001,10022,000670
1.518,00070015,000450
2.013,00053011,000330
3.08,8006107,400450
4.06,6004605,600330
5.05,3006304,500400
6.04,4005303,700330
8.03,3003902,800250
10.02,6003202,200200
Depth ap0.01Dc0.01Dc
of cut pf0.02Dc0.02Dc

(3) Make overhang as short as possible.