
BNC500Coated SUMIBORON for Ductile Cast Iron Machining
Coated CBN Grades for Ductile Cast Iron Machining
- General Features Broad improvements in the toughness of the CBN sintered body and wear resistance from the application of a newly developed high-purity TiC binder. In addition, it demonstrates exceptional wear resistance by combining a ceramic coating with excellent heat resistance. Highspeed and high-precision machining is achieved when finishing ductile cast iron. It also provides a long, stable tool life in machining high-strength ductile cast iron, special cast irons such as vermicular cast iron, and centrifugally-cast cast iron.
- Characteristics Achieves a Long, Stable Tool Life in High Speed Machining of Ductile Cast Iron
BNX10 Superior wear resistance, makes stable machining possible under high-speed conditions.
BNC500
- Supports High-precision Machining Can maintain excellent dimensional tolerance and surface roughness over many hours.
BN500 BN7000 BN700
Small Impact on Cutting Edge Large
- FCD450 Continuous Cut (V-T Chart)
- FCD700 Continuous Cut (V-T Chart)
1,000 1,000
BN500
500 BNC500 500
BN7000
| BN500 | | | BN7000 | BNC500 |
| | * and indicate | | | |
| | development of front | | | |
| | cutting edge boundary | 100 | | |
| 100 | | | | | |
wear. 0 1 10 100
0 1 10 100
Tool Life (km) Tool Life (km) Work Material: FCD450(160HB) Insert: 4NC-CNGA120408 Work Material: FCD700(260HB) Insert: 4NC-CNGA120408 Cutting Conditions: f=0.2mm/rev, a =0.2mm, Wet Cutting Conditions: f=0.2mm/rev, a =0.2mm, Wet p p
Tool life limit set at: VBmax=0.2mm Tool life limit set at: VBmax=0.2mm
- Machined Surface Quality
- Application Range
- High Precision Machining
Surface Roughness 500 10.0 L
| BNC500 | 5.0 | 400 | | |
| | | BNC500 | |
| Ra=0.6μm | 0 | | | Ceramic |
Coated carbide -5.0 300 Cermet -10.0
200 BNC500
10.0 AC405K / AC415K / AC420K IT6
Ceramic 5.0 0
| 0 | FCV | FCD450 | FCD600 | FCD700 |
| Ra=2.3μm | | (CGI) | | | |
| Vermicular | | Strength | Hard | | 0.4 | 0.8 | 1.6 | 3.2 |
| -5.0 | | | | | | | | | |
| Cast Iron | Ductile cast iron | | | Good← | | Surface Roughness Ra (μm) | | |
-10.0 Cutting Distance 3km
- Recommended Cutting Conditions
Work Material: FCD700 (260HB) Cutting Conditions: v =400m/min, c
| 200 300 400 Cutting Speedvc(m/min) | 500 |
| Feed Ratef (mm/rev) D.O.C.ap (mm) | |
| 0.10 to 0.40 ≤0.50 | |
* Coolant: Wet