BNC500Coated SUMIBORON for Ductile Cast Iron Machining

Coated CBN Grades for Ductile Cast Iron Machining

  • General Features Broad improvements in the toughness of the CBN sintered body and wear resistance from the application of a newly developed high-purity TiC binder. In addition, it demonstrates exceptional wear resistance by combining a ceramic coating with excellent heat resistance. Highspeed and high-precision machining is achieved when finishing ductile cast iron. It also provides a long, stable tool life in machining high-strength ductile cast iron, special cast irons such as vermicular cast iron, and centrifugally-cast cast iron.
  • Characteristics Achieves a Long, Stable Tool Life in High Speed Machining of Ductile Cast Iron

BNX10 Superior wear resistance, makes stable machining possible under high-speed conditions.

BNC500

  • Supports High-precision Machining Can maintain excellent dimensional tolerance and surface roughness over many hours.

BN500 BN7000 BN700

Small Impact on Cutting Edge Large

  • FCD450 Continuous Cut (V-T Chart)
  • FCD700 Continuous Cut (V-T Chart)

1,000 1,000

BN500

500 BNC500 500

BN7000

BN500BN7000BNC500
* and indicate
development of front
cutting edge boundary100
100

wear. 0 1 10 100

0 1 10 100

Tool Life (km) Tool Life (km) Work Material: FCD450(160HB) Insert: 4NC-CNGA120408 Work Material: FCD700(260HB) Insert: 4NC-CNGA120408 Cutting Conditions: f=0.2mm/rev, a =0.2mm, Wet Cutting Conditions: f=0.2mm/rev, a =0.2mm, Wet p p

Tool life limit set at: VBmax=0.2mm Tool life limit set at: VBmax=0.2mm

  • Machined Surface Quality
  • Application Range
  • High Precision Machining

Surface Roughness 500 10.0 L

BNC5005.0400
BNC500
Ra=0.6μm0Ceramic

Coated carbide -5.0 300 Cermet -10.0

200 BNC500

10.0 AC405K / AC415K / AC420K IT6

Ceramic 5.0 0

0FCVFCD450FCD600FCD700
Ra=2.3μm(CGI)
VermicularStrengthHard0.40.81.63.2
-5.0
Cast IronDuctile cast ironGood←Surface Roughness Ra (μm)

-10.0 Cutting Distance 3km

  • Recommended Cutting Conditions

Work Material: FCD700 (260HB) Cutting Conditions: v =400m/min, c

200 300 400 Cutting Speedvc(m/min)500
Feed Ratef (mm/rev) D.O.C.ap (mm)
0.10 to 0.40 ≤0.50

* Coolant: Wet