
100% solid CBN structure where the whole edge can be use.
All corners of the insert can be utilized. milling cutter.
Comp. CBN F Int. cut OK.
0.06 F BNS800
Chipping D 0.14mm F D 0.04 BNS800
F D Comp. Fracture F D Solid Int. cut. NG.
0.02 D CBN
| 0 | 10 | 20 | 30 | 0 | 3 | 6 | ||
| Cutting Distance (km) | Cutting Distance (km) |
| Work Material | : Bar (FC300) Insert: SNGN090308 | Work Material | : Bar-6V grooves (FC300) Insert: SNGN090308 | ||
| Cutting Conditions : v =800m/min, f =0.2mm/rev, a =0.5mm, Dry | Cutting Conditions : v =600m/min, f =0.3mm/rev, a =0.5mm, Dry | ||||
| c | p | c | p |
Application Example
Cylinder Bore Machine Bed Carbide Roll Sprayed Face Bore
Medium Finishing FC250 Carbide (Co 15%) Colmonoy FC250
Finishing Boring
L Milling RM3125R
Turning
<Tool life criteria: breakage>
| <Tool life criteria: Finishing> | <Tool life criteria: Finishing> | <Tool life criteria: breakage> | |||
| BNS800 | 10 pcs | ||||
| Comp. CBN | 6 pcs |
| BNS800 | BNS800 | BNS800 | 5 pass | |||||
| 7,500 Bore | 400 min | |||||||
| Int. cut OK. | <machining cost / corner> | |||||||
| Comp. | BNS800 | |||||||
| Carbide | 60min (V =500m/min) | Comp. |
| Solid | 2,500 Bore | c | 1 pass Breakage | ||
| CBN | |||||
| CBN | Comp. CBN |
| 200 | 400 | 0.5 | 1 | |
| Cutting Duration (min) | Ratio |
| Cutting Conditions Med. Finish | Finishing Cutting Conditions | Roughing | Cutting Conditions | Finishing | Cutting Conditions | Roughing | Finishing | ||||||||
| Grade | BNS800 | Grade | BNS800 | Grade | BNS800 | Grade | BNS800 | ||||||||
| Cat.No. | SNGN090308 | Cat.No. | SNEN090308W | Cat.No. | RNGN090300 | Cat.No. SNGN090312 SNGN090308 | |||||||||
| v | 1,000m/min | v | 1,500m/min | v | 40m/min | v | 80m/min | ||||||||
| c | c | c | c | ||||||||||||
| f | 0.3mm/rev 0.25mm/rev | f | 0.2mm/t | f | 0.15mm/rev | f | 0.04mm/rev 0.03mm/rev | ||||||||
| z | |||||||||||||||
| a | 0.2mm | a | 2.5mm (2 pass) | a | 0.2mm | a | to 3mm | 0.5mm | |||||||
| p | p | p | p | ||||||||||||
| Coolant | Wet | Coolant | Dry | Coolant | Wet | Coolant | Wet |