BNS800Solid SUMIBORON for Cast Iron Machining

From Finishing to Roughing of Cast lron and Exotic Alloys!

  • General Features New solid structure CBN insert. As all the edges can be used, total machining cost will be lower, compared to conventional CBN inserts. Biggest demand for this insert will be in Cast Iron machining. As conventional brazed CBN inserts are not suitable for high speed cutting and roughing, BNS800 can be used even for high speed finishing processes with many times the tool life of ceramic inserts. Additionally, RM type cutter is developed exclusively for Solid SUMIBORON and is suitable for high-speed rough milling.
  • Characteristics Larger Cutting Depths

100% solid CBN structure where the whole edge can be use.

  • High Precision Machining Excellent balance of wear resistance and toughness. Refer to pages L98 to L99
  • for BNS800 special holders

Total Cost Effectiveness

and page L113 for RM Type

All corners of the insert can be utilized. milling cutter.

  • Cutting Performance

Continuous Cutting Interrupted Cutting

Comp. CBN F Int. cut OK.

0.06 F BNS800

Chipping D 0.14mm F D 0.04 BNS800

F D Comp. Fracture F D Solid Int. cut. NG.

0.02 D CBN

0102030036
Cutting Distance (km)Cutting Distance (km)
Work Material: Bar (FC300) Insert: SNGN090308Work Material: Bar-6V grooves (FC300) Insert: SNGN090308
Cutting Conditions : v =800m/min, f =0.2mm/rev, a =0.5mm, DryCutting Conditions : v =600m/min, f =0.3mm/rev, a =0.5mm, Dry
cpcp
  • Wear resistance is better than competitor’s.
  • Double the competitor’s fracture resistance.

Application Example

Cylinder Bore Machine Bed Carbide Roll Sprayed Face Bore

Medium Finishing FC250 Carbide (Co 15%) Colmonoy FC250

Finishing Boring

L Milling RM3125R

Turning

<Tool life criteria: breakage>

<Tool life criteria: Finishing><Tool life criteria: Finishing><Tool life criteria: breakage>
BNS80010 pcs
Comp. CBN6 pcs
BNS800BNS800BNS8005 pass
7,500 Bore400 min
Int. cut OK.<machining cost / corner>
Comp.BNS800
Carbide60min (V =500m/min)Comp.
Solid2,500 Borec1 pass Breakage
CBN
CBNComp. CBN
2004000.51
Cutting Duration (min)Ratio
Cutting Conditions Med. FinishFinishing Cutting ConditionsRoughingCutting ConditionsFinishingCutting ConditionsRoughingFinishing
GradeBNS800GradeBNS800GradeBNS800GradeBNS800
Cat.No.SNGN090308Cat.No.SNEN090308WCat.No.RNGN090300Cat.No. SNGN090312 SNGN090308
v1,000m/minv1,500m/minv40m/minv80m/min
cccc
f0.3mm/rev 0.25mm/revf0.2mm/tf0.15mm/revf0.04mm/rev 0.03mm/rev
z
a0.2mma2.5mm (2 pass)a0.2mmato 3mm0.5mm
pppp
CoolantWetCoolantDryCoolantWetCoolantWet