SUMIBORON Rake Angle Radial Axial +2° +8° 0.5mm P M K N N S H 90° H H G H H H H Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel BN Finish Mill EASY FMU FMU-E Type ■ Bodies inch ■ Structure Approach Angle :0° Screw Axial Rake :+8° Radial Rake :+2° Engraved Mark Insert FMUUE/FMUU Cartridge ap:0.5mm Screw DC Setting Clamp DCX Double Screw Fig 1 ø32 Fig 2 Fig 3 Fig 4 Fig 5 DCSFMS DCSFMS DCSFMS DCSFMS ø101.6 ø177.8 DCB KDP DCB KDP KWW DCB ø18 ø101.6 KDP KWW DCB ø18 ø22 KDP KWW 80 KWW CBDP CBDP CBDP CBDP 32 32 LF LF LF LF ø26 LF ø13 ø26 ø32 ø20 DC DC DC DC DC Dimensions (mm) Diameter Max. Dia. Boss Height Diameter Groove width Groove depth Attaching depth No. of Weight Cat. No. Stock Fig DC DCX DCSFMS LF DCB KWW KDP CBDP teeth (kg) FMU 4040ER D 37 40 Q 63 Q Q Q Q 2 1.0 1 4050ER D 47 50 Q 63 Q Q Q Q 3 1.2 1 4063ER D 60 63 60 63 25.4 9.5 6 25 4 1.0 2 FMU 4080R D 80 82.8 60 63 25.4 9.5 6 25 6 1.7 2 4100R D 100 102.8 75 63 31.75 12.7 8 38 8 2.5 3 4125R D 125 127.8 75 63 38.1 15.9 10 38 10 3.9 3 4160R D 160 162.8 100 63 50.8 19.1 11 38 12 6.3 3 4200R D 200 202.8 130 63 47.625 25.4 14 40 16 9.3 4 4250R 250 252.8 130 63 47.625 25.4 14 40 20 14.5 4 4315R 315 317.8 240 80 47.625 25.4 14 40 24 25.0 5 Inserts are not included. ■ Inserts ■ Cartridge ° 15 R300 Fig 6 Fig 7 45° 12.70 12.70 45° (For Screws) 15° 12.70 3.18 Cartridge Setting Screw Adjustment Bolt O-ring Wrench Wrench L 2 12.70 2 FMUU(E)* BFTX0509N 5.0 FMUJ P3 TTX20 TH015 Stock SUMIBORON * FMU4040ER/4050ER/4063ERS uses FMUUE type cartridge Cat. No. Fig * FMUU/FMUUE uses similar screw (BFTX0509N), adjustment screw (FMUJ) and O-ring (P3) BN7000 BN700 SNEW1203ADTR D D 6 ■ Recommended Cutting Conditions 1203ADTR-S D D 7 Work Cutting Speed vc (m/min) Feed Rate fz (mm/t) * -S denotes low cutting force insert ISO Hardness Grade Material Min. - Optimum - Max. Min. - Optimum - Max. K Gray Cast Iron 250HB 800- 1400 -2000 0.10- 0.20 -0.30 BN7000(Dry) Note The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors. ■ Parts ■ Setting Gauge (For Cartridges) (For Stopper Screw) (For Stoppers) Screw Screw Setting clampDouble screw Wrench Wrench Wrench BH0620* BTD0609 FMUE WB5-10 TH040 LH030 LH025 FMU-SET * Screw for FMU4040ER/4050ER/4063ER is BH0615 * Dial-gauge is not included * Anti-seizure cream SUMI-P included in the package. Recommended Tightening Torque (N·m) L115