SUMIBORON Rake Angle Radial Axial −6°45 −5°45 3mm P M K N N S H 75° H H G H H H H Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel High-Speed Mill for Cast lron RM Type High Speed and High Efficiency Milling for Cast Iron ● High speed, high efficiency milling of Grey Cast Iron • Utilising solid SumiBoron BNS800 for high speed milling of vc =1,500m/min. • High speed roughing of up to ap=3.0mm. • Wiper insert for high speed finishing. ● Low cost • Cost effective 8 cornered inserts. • Insert regrinding possible. ● Simple construction for insert run-out • Simple design for direct insert mounting. • Insert run-out can be easily adjusted. ■ Cutter Bodies Inch Fig 1 BD Fig 2 BD DCSFMS DCSFMS DCB DCB KWW KWW KDP KDP CBDP CBDP LF LF 75 75 ° ° ø13 D1 ø20 DC DC Dimensions (mm) Diameter Diameter Boss Bolt Height Diameter Groove width Groove depth Attaching depth No. of Maximum Weight Cat. No. Stock Spindle Speed Fig DC BD DCSFMS D1 LF DCB KWW KDP CBDP teeth (min-1) (kg) RM 3080R 80 90 60 Q 50 25.40 9.5 6 25 6 9,000 1.6 1 3100R 100 110 70 46 50 31.75 12.7 8 32 8 8,000 2.1 2 3125R 125 135 80 59 63 38.10 15.9 10 38 10 7,000 3.9 2 3160R 160 170 100 80 63 50.80 19.1 11 38 12 6,000 5.9 2 Inserts are not included. ■ Inserts Wrench (Clamp Screw) TTX20 Wiper Inserts (For Adjustment Screw) TH015 Fig 3 Fig 4 (For Adjustment Screw) TH020 Adjustment Screw 9.525 3.18 9.525 3.18 SRFJ R0.8 0.8 Insert 0.8 9.525 9.525 Shim RMS Shim Screw BFTX0307N L SUMIBORON Cat. No. Stock SUMIBORON Fig Double Screw WB6-16T Clamp SNGN 090308 D BNS800 3 RMW 090312 D BNS800 3 ■ Parts SNEN 090308W D BNS800 4 Clamp Double Screw Shim Shim Screw RMW WB6-16T RMS BFTX0307N N m 2.0 CAUTION Wrench Adjustment Screw Wrench (Clamp Screw) (For Adjustment Screw) Wrench (For Adjustment Screw) • Do not use a mix of standard and wiper inserts on a single SRF J TTX20 TH015 TH020 cutter setting. N m Recommended Tightening Torque (N·m) • Do not mix new and reground inserts on a single cutter setting. • Inserts can only be reground once (inscribed circle dimension ■ Recommended Cutting Conditions must be at least 9.125mm) Cutting Speed vc (m/min) Feed Rate fz (mm/t) ISO Work Hardness Grade Min. - Optimum - Max. Min. - Optimum - Max. For hardened steel machining use the SEC ACE Mill DNF Type. Gray BNS800 Cutter Body… H54 Insert… L96 K 250HB 800- 1150 -1500 0.05- 0.13 -0.20 Cast Iron (Dry) Note The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors. L113