Guidance for SUMIBORON GradesHKS
Hardened SteelCast IronExotic alloy
  • Advantages of Roll Machining with SUMIBORON

ROLL MACHINING Enables the machining of high hardness rolls which were difficult to machine by conventional tools, thus drastically improving machining efficiency.

  • Recommended Grade
  • Recommended Cutting Conditions

90

HighDie SteelBNS800WorkRecommended Cutting Conditions
speedBNX20BN7000
80(m/min)
steelMaterialHardnessva f
cp
type(HS)60 40 20 80 100 120 140(mm) (mm/rev)
High hardness
70 steel
ChilledAdamite≥400.1 to 0.5 0.2 to 3.0
BN500 cast iron
High alloy
cast ironChilled
Ductile
60≥600.1 to 0.5 0.2 to 3.0

cast cast iron iron Adamite BNX20 High alloy ≥60 0.1 to 0.5 0.2 to 3.0

50 cast iron Finish - Intermediate - Rough High speed ≥70 0.1 to 0.4 0.1 to 3.0 Roll stand (Example for bar steel rolling) steel

  • Advantages of machining Hard Facing Alloys with SUMIBORON

HARD FACING ALLOYS MACHINING Enables the machining of Hard Facing Alloys, once considered difficult to machine. BN7000 is the first recommended grade, and BNS800 is the second recommended grade.

  • Cutting Performance
  • Recommended Cutting Conditions

BN7000(v =300m/min) 0.1 c

BNS800(v =300m/min)WorkRecommended Cutting Conditions
c
Whisker Reinforced Ceramic(v =50m/min)
cMaterialv (m/min)fa
Materialcp
type50100200300 (mm/rev)(mm)

0.05 Ni-based Self-fluxing Colmonoy 0.05 to 0.2 0.1 to 3.0

alloy No.6 Co-based

0 0.2 0.4 0.6 0.8 1.0

Self-fluxing Stellite 0.05 to 0.2 0.1 to 1.0

Cutting Distance (km) alloy Work Material: Colmonoy No.6 (NiCr-based self-fluxing alloy) Insert: SNGN090308

Cutting Conditions: f=0.1mm/rev, ap=0.2mm, Dry ●BN7000 has a long service life with little wear, even in high speed cutting

L

Advantages of cutting heat resistant alloys with SUMIBORON

HEAT RESISTANT ALLOYS MACHINING Provides long tool life in the finishing of heat resistant alloys.

  • Recommended Grade
  • Recommended Cutting Conditions

400 Work Recommended Cutting Conditions BN350 v (m/min)

Material c f a

200 Material p

type50100150200(mm/rev)(mm)
Ni-based

100 BN7000 Inconel

heart resistant 0.05 to 0.2 0.1 to 1.0 alloy 718 50 Co-based Carbide (Roughing med. Finishing) heart resistant

Stellite 0.05 to 0.2 0.1 to 1.0 30 alloy

Feed Rate (mm/rev) ●SUMIBORON is best suited for finishing of heat resistant alloy