
| Guidance for SUMIBORON Grades | H | K | S |
| Hardened Steel | Cast Iron | Exotic alloy |
ROLL MACHINING Enables the machining of high hardness rolls which were difficult to machine by conventional tools, thus drastically improving machining efficiency.
90
| High | Die Steel | BNS800 | Work | Recommended Cutting Conditions | ||
| speed | BNX20 | BN7000 | ||||
| 80 | (m/min) |
| steel | Material | Hardness | v | a f |
| c | p | |||
| type | (HS) | 60 40 20 80 100 120 140 | (mm) (mm/rev) | |
| High hardness | ||||
| 70 steel | ||||
| Chilled | Adamite | ≥40 | 0.1 to 0.5 0.2 to 3.0 | |
| BN500 cast iron | ||||
| High alloy | ||||
| cast iron | Chilled | |||
| Ductile | ||||
| 60 | ≥60 | 0.1 to 0.5 0.2 to 3.0 |
cast cast iron iron Adamite BNX20 High alloy ≥60 0.1 to 0.5 0.2 to 3.0
50 cast iron Finish - Intermediate - Rough High speed ≥70 0.1 to 0.4 0.1 to 3.0 Roll stand (Example for bar steel rolling) steel
HARD FACING ALLOYS MACHINING Enables the machining of Hard Facing Alloys, once considered difficult to machine. BN7000 is the first recommended grade, and BNS800 is the second recommended grade.
BN7000(v =300m/min) 0.1 c
| BNS800(v =300m/min) | Work | Recommended Cutting Conditions | |
| c | |||
| Whisker Reinforced Ceramic(v =50m/min) |
| c | Material | v (m/min) | f | a | |||||
| Material | c | p | |||||||
| type | 50 | 100 | 200 | 300 (mm/rev) | (mm) |
0.05 Ni-based Self-fluxing Colmonoy 0.05 to 0.2 0.1 to 3.0
alloy No.6 Co-based
0 0.2 0.4 0.6 0.8 1.0
Self-fluxing Stellite 0.05 to 0.2 0.1 to 1.0
Cutting Distance (km) alloy Work Material: Colmonoy No.6 (NiCr-based self-fluxing alloy) Insert: SNGN090308
Cutting Conditions: f=0.1mm/rev, ap=0.2mm, Dry ●BN7000 has a long service life with little wear, even in high speed cutting
HEAT RESISTANT ALLOYS MACHINING Provides long tool life in the finishing of heat resistant alloys.
400 Work Recommended Cutting Conditions BN350 v (m/min)
Material c f a
200 Material p
| type | 50 | 100 | 150 | 200 | (mm/rev) | (mm) |
| Ni-based |
100 BN7000 Inconel
heart resistant 0.05 to 0.2 0.1 to 1.0 alloy 718 50 Co-based Carbide (Roughing med. Finishing) heart resistant
Stellite 0.05 to 0.2 0.1 to 1.0 30 alloy
Feed Rate (mm/rev) ●SUMIBORON is best suited for finishing of heat resistant alloy