Basics of Drilling Drilling Edition

■ Parts of a Drill

Height of point Leading edge Margin width Back taper

Margin Lead

BodyNeckTang
clearanceFlank
Taper shank
Flute
Land widthe先端角先端角
Point angleHeel
FlutHelix angle
Chisel edge anglewidthCuttingBody clearance
edge
CuttingOuterRake faceNeck
edgecornerFlute lengthlengthShank length

Overall length Chisel edge Straight shank Tang Depth of thickness

Chisel edge corner body clearance

ke Diameter of Ra Chisel edge length angle body clearance Tang length Relief angle B

A

Web thinning Web Cutter sweep

A:B or A/B = Flute width ratio

  • Point Angle and Force
  • Minimum Requirement Relief Angle
  • Relation Between Edge Treatment and Cutting Force

f: Feed rate (mm/rev) 8,000 T T

Ѳxf6,000
Ѳ°

Md Md 4,000

DC πDX ・ 2,000 DX π DC

0

Point angle (small)Point angle (large)f0.20.30.4
Ѳx = tan -1Feed Rate (mm/rev)

π DX * Large relief angle is needed at When point angle is large, thrust becomes the center of the drill. large but torque becomes small. 60

  • Web Thickness and Thrust
  • 40

Point Angle and Burr

20 0

0.8°0.20.4 0.3
118
Feed Rate (mm/rev)
0.6140°
°Drill : Multi-drill KDS215MAK
0.4150D ’J ’
Width :0.15mm0.23mm
0.2Work : S50C (230HB)
Cutting Conditions : v =50m/min, Wet
0c

0.05 0.10 0.15 0.20 0.25 Removed

Feed Rate (mm/rev) Work: SS41 Web thinning decreases the thrust concentrated Cutting Speed v =50m/min

c at the chisel edge, makes the drill edge sharp, When point angle is large, burr height becomes low. and improves chip control.

  • Decrease Chisel Width by Thinning Typical types of thinning

N

S type N type X type

S type: Standard type used generally. N type: Suitable for thin web drills. X type: For hard-to-cut material or deep hole drilling. Drill starts easier.