
| (R | ed textindicates 1st recommendation.) | |||||
| Work Materials | Cutting | Chipbreakers | Grades | CuttingConditions | Min. -Optimum- Max. | |
| Process | Depth of Cut ap(mm) | Feed Rate f(mm/rev) | Cutting Speed vc(m/min) | |||
| Fine Finishing | FL | T1500Z | 0.2-0.6-1.0 | 0.05-0.15-0.25 | 100-250-400 | |
| Soft Steel | Finishing | LU | AC810P | 0.5-1.0-1.5 | 0.1-0.25-0.4 | 260-340-420 |
| Medium | GU | AC8025P | 1.0-2.5-4.0 | 0.2-0.35-0.5 | 200-260-320 | |
| Rough | MU | AC830P | 2.0-4.0-6.0 | 0.3-0.45-0.6 | 140-180-220 | |
| Fine Finishing | FL | T1500Z | 0.2-0.6-1.0 | 0.05-0.15-0.25 | 100-200-300 | |
| Medium Carbon | Finishing | LU | AC810P | 0.5-1.0-1.5 | 0.1-0.25-0.4 | 210-275-340 |
| Steel | Medium | GU | AC8025P | 1.0-2.5-4.0 | 0.2-0.35-0.5 | 150-190-230 |
| Rough | MU | AC830P | 2.0-4.0-6.0 | 0.3-0.45-0.6 | 110-135-160 | |
| Fine Finishing | FL | T1500Z | 0.2-0.6-1.0 | 0.05-0.15-0.25 | 50-150-250 | |
| High Carbon | Finishing | LU | AC810P | 0.5-1.0-1.5 | 0.1-0.25-0.4 | 170-225-280 |
| Steel | Medium | GU | AC8025P | 1.0-2.5-4.0 | 0.2-0.35-0.5 | 130-165-200 |
| Rough | MU | AC830P | 2.0-4.0-6.0 | 0.3-0.45-0.6 | 90-120-150 |
2.0 The side ridges alleviate 0.25 23° stress concentration and 3° reduce rake face wear Cross Section of Chipbreaker
Work Material:SCM415 Cutting Conditions:v =200m/min Dry Work Material:SCM435 Cutting Conditions:v =250m/min f=0.4mm/rev a =2.0mm
c c p
( mm) 5 10cm
4
3
| 2 | Crater wearCrater wear | Chipbreaker wearChipbreaker wear | |
| GE Type Chipbreaker | Conventional Chipbreaker | ||
| 1 | |||
| 0.8 | Reduces rake face wear (crater wear and chipbreaker wear). |
0.2 0.3 0.4 0.5 0.6 Achieves longer tool life and reduces machining costs.
Feed Rate (mm/rev)
Rake face profile relieves stress concentration with smooth chip evacuation
6 ME
Rake Face of Conventional Chipbreaker Rake Face of SE/GE/ME Type Chipbreaker Chip Chip GE 4
Localised chip contact causes rake Wide guide face ensures smooth chip flow to face/chipbreaker wear to progress. relieve stress concentration and reduce damage.
2 SE SE Type Chipbreaker for Finishing ME Type Chipbreaker for Roughing
FE
Feed Rate (mm/rev)