Каталог Sumitomo пластины с алмазными вставками Sumidia - страница 6
Навигация
Каталог Sumitomo токарные резцы (державки) для внутреннего точения
Каталог Sumitomo микроинструмент
Техническая информация Sumitomo
Каталог Sumitomo модульные системы для револьверных головок токарных станков
Каталог Sumitomo твердосплавные заготовки
Каталог Sumitomo фрезы со сменными пластинами
SUMIDIA
DA1000
■ Characteristics
High-density sintered ultra-fine diamond particles
● Significantly improved surface roughness on the machined surface
● World's best wear resistance and strength
● Achieves high performance, high precision, and high efficiency machining
of all aluminum alloys and non-ferrous alloys.
■ DA1000 Positioning ■ Cutting Performance
・ Improved wear
Wear resistance in turning application DA1000 Conventional grade
Excellent
resistance
0.20
・ Improved fracture
Conventional grade
Flank wear（mm）
resistance 0.16
Excellent finished surface Rough finished surface
0.12
DA1000
DA2200 0.08
Transverse
0.04
DA1000 Cutting edge ridge is smooth Ridge is rough
0 2 4 6
（GPa） Cutting distance (km)
Work material: 17% Si-Al alloy
DA150 Insert: TPGW 160308
Work material: 17% Si-Al alloy Conditions:
Insert: TPGN 160304 vc = 1,000 m/min, f = 0.15 mm/rev,
DA90 Conditions: vc = 800 m/min f = 0.12 mm/rev
ap = 0.5 mm Wet ap = 0.2 mm Wet
10μm
Wear resistance Excellent
■ NF Inserts ● NF insert cutting edge SEM image
SUMIDIA NF inserts preserve the excellent basic performance of
DA1000 while achieving high cost performance through optimal design
and development of mass production technology. These inserts achieve
the high performance of SUMIDIA DA1000, including excellent fracture
resistance, wear resistance, and smooth work material surface finishing.
(NF insert cutting edges have surfaces finished by precision grinding, just as the conventional products)
● Total cost effectiveness with high cutting ● New product line including a wide range of
performance and lower price tools, from general turning tools to milling tools
・ Reasonable prices are achieved through optimal design ・ A wide range of tools are kept in stock, including tools
and development of mass production technologies. for small hole boring, external turning, and milling.
・ Can also handle re-grinding, greatly reducing total cost. ・ Negative-positive type inserts, which can be used as is with
■ Application standard lever lock and pin lock holders, are also kept in stock.
Examples
M
● Milling of aluminum alloy oil pump cover ● Finishing of aluminum alloy valve bore
SUMIDIA
Results: Results:
Tool life was 1.5 times that of our Achieved a tool life of 50 times that of
competitor s PCD. Good performance cemented carbide without initial
at low cost. fracturing.
SUMIDIA
SUMIDIA Binderless
NF inserts NF inserts
SUMICRYSTAL
Other Companies PCD Carbide
0 1 2 01 50
Tool life ratio Tool life ratio
Work material: ADC12 Work material: ADC12
Insert: NF-TEEN32R Insert: NF-TPGN110304P
Cutting conditions: vC = 3,000 m/min, f Z = 0.06 mm/t, a p = 0.2 mm, Wet Cutting conditions: vC = 530 m/min, f = 0.05 mm/rev, a p = 0.2 mm, Wet
M6
DA1000
■ Characteristics
High-density sintered ultra-fine diamond particles
● Significantly improved surface roughness on the machined surface
● World's best wear resistance and strength
● Achieves high performance, high precision, and high efficiency machining
of all aluminum alloys and non-ferrous alloys.
■ DA1000 Positioning ■ Cutting Performance
・ Improved wear
Wear resistance in turning application DA1000 Conventional grade
Excellent
resistance
0.20
・ Improved fracture
Conventional grade
Flank wear（mm）
resistance 0.16
Excellent finished surface Rough finished surface
0.12
DA1000
DA2200 0.08
Transverse
0.04
DA1000 Cutting edge ridge is smooth Ridge is rough
0 2 4 6
（GPa） Cutting distance (km)
Work material: 17% Si-Al alloy
DA150 Insert: TPGW 160308
Work material: 17% Si-Al alloy Conditions:
Insert: TPGN 160304 vc = 1,000 m/min, f = 0.15 mm/rev,
DA90 Conditions: vc = 800 m/min f = 0.12 mm/rev
ap = 0.5 mm Wet ap = 0.2 mm Wet
10μm
Wear resistance Excellent
■ NF Inserts ● NF insert cutting edge SEM image
SUMIDIA NF inserts preserve the excellent basic performance of
DA1000 while achieving high cost performance through optimal design
and development of mass production technology. These inserts achieve
the high performance of SUMIDIA DA1000, including excellent fracture
resistance, wear resistance, and smooth work material surface finishing.
(NF insert cutting edges have surfaces finished by precision grinding, just as the conventional products)
● Total cost effectiveness with high cutting ● New product line including a wide range of
performance and lower price tools, from general turning tools to milling tools
・ Reasonable prices are achieved through optimal design ・ A wide range of tools are kept in stock, including tools
and development of mass production technologies. for small hole boring, external turning, and milling.
・ Can also handle re-grinding, greatly reducing total cost. ・ Negative-positive type inserts, which can be used as is with
■ Application standard lever lock and pin lock holders, are also kept in stock.
Examples
M
● Milling of aluminum alloy oil pump cover ● Finishing of aluminum alloy valve bore
SUMIDIA
Results: Results:
Tool life was 1.5 times that of our Achieved a tool life of 50 times that of
competitor s PCD. Good performance cemented carbide without initial
at low cost. fracturing.
SUMIDIA
SUMIDIA Binderless
NF inserts NF inserts
SUMICRYSTAL
Other Companies PCD Carbide
0 1 2 01 50
Tool life ratio Tool life ratio
Work material: ADC12 Work material: ADC12
Insert: NF-TEEN32R Insert: NF-TPGN110304P
Cutting conditions: vC = 3,000 m/min, f Z = 0.06 mm/t, a p = 0.2 mm, Wet Cutting conditions: vC = 530 m/min, f = 0.05 mm/rev, a p = 0.2 mm, Wet
M6