Каталог Sumitomo пластины с алмазными вставками Sumidia - страница 6

DA1000

• Characteristics

High-density sintered ultra-fine diamond particles

• Significantly improved surface roughness on the machined surface
• World's best wear resistance and strength
• Achieves high performance, high precision, and high efficiency machining of all aluminum alloys and non-ferrous alloys.

• DA1000 Positioning
• Cutting Performance

Wear resistance in turning application DA1000 Conventional grade

Improved wear Excellent resistance

• 0.20

Improved fracture resistance Conventional grade 0.16 Excellent finished surface Rough finished surface DA1000 0.12 DA2200 0.08

0.04

DA1000 Cutting edge ridge is smooth Ridge is rough

0 2 4 6

c a = 0.2 mm Wet a = 0.5 mm Wet p p 1010μμmm

Wear resistance Excellent

• NF Inserts
• NF insert cutting edge SEM image

SUMIDIA NF inserts preserve the excellent basic performance of

DA1000 while achieving high cost performance through optimal design

and development of mass production technology. These inserts achieve

the high performance of SUMIDIA DA1000, including excellent fracture

resistance, wear resistance, and smooth work material surface finishing.

(NF insert cutting edges have surfaces finished by precision grinding, just as the conventional products)

• Total cost effectiveness with high cutting
• New product line including a wide range of

performance and lower price tools, from general turning tools to milling tools

• Reasonable prices are achieved through optimal design
• A wide range of tools are kept in stock, including tools

and development of mass production technologies. for small hole boring, external turning, and milling.

• Can also handle re-grinding, greatly reducing total cost.
• Negative-positive type inserts, which can be used as is with
• Application standard lever lock and pin lock holders, are also kept in stock.

M Examples

• Milling of aluminum alloy oil pump cover
• Finishing of aluminum alloy valve bore

Insert: NF-TEEN32R Insert: NF-TPGN110304P

Cutting conditions: v = 3,000 m/min, f Z = 0.06 mm/t, ap = 0.2 mm, Wet Cutting conditions: v = 530 m/min, f = 0.05 mm/rev, a p = 0.2 mm, Wet C C