Каталог Sumitomo пластины с алмазными вставками Sumidia - страница 36

High Speed Aluminium Alloy Cutter
RF Type
■ General Features
The high-speed RF type cutter for aluminum alloy is a light-weight, high-efficiency cutter
designed for roughing to finishing of aluminum alloys and other non-ferrous metals.
■ Work Material

（ ）
● Aluminum and aluminum alloy Not suited for cast
● Other non-ferrous metal iron or steel
■ Characteristics
● From Roughing to Finishing Processes：Roughing : Economical carbide insert / High-precision finishing with SUMIDIA
● Strong and Light Cutter Body：Special Aluminum body /40% lighter than steel cutters / Hard-anodized plated body /
Improved efficiency in higher rotational speeds, lower spindle loads and shorter tool change time
● Safe Design：Anti-centrifugal force design to prevent inserts from dislodging from cutter (Speeds must be within max. recommended conditions) /Non-wedge design to prevent deformation
● Easy Run-out Adjustment：External setting gauge is used for easy tool presetting / High precision cutter construction, enables run-out within 10 μm even before setting
■ Application Examples ● Maximum Allowance of Spindle Speed
Cutter Cutting Conditions n max
Work Cat. No.
Insert vc = Cutting Speed (m/min)
Results (min -1)
(Work Material) vf = Feed Rate (mm/min)
RF4080R 17,000
(Grade) ap = Depth of Cut (mm)
RF4100R 15,900
RF4160R vc = 3,000 Surface Finish: Ra=0.2μm
Case RF4125R 13,500
SUMIDIA Blade vf = 5,730 Output: 30,000 units
(ADC12) RF4160R 11,000
(DA2200) ap = 0.10 30x tool life of carbide tool
RF4200R 9,000
Contact Surface of RF4125R vc = 3,000
Surface Finish: Ra=0.3μm RF4250R 7,600
Transmission Case SUMIDIA Insert vf = 7,640
Output: 20,000 units RF4315R 6,000
(ADC12) (DA1000) ap = 1.5
Contact Surface RF4250R vc = 2,000
Rough Cutting
of Cylinder Head Carbide Insert vf = 7,535
Output: 10,000 units
(AC4C) (H1) ap = 3.5

■ Surface Finish ■ Recommended Cutting Conditions
Si content of 12.6% or less
· Process: Finish Milling ･vc ＝ 4,990m/min
· M/C: Machining Centre ･ n ＝ 15,900min-1 Work
· Arbor: HSK63A ･ vf ＝ 11,400mm/min
Cutting Speed vc (m/min) Feed Rate fz (mm/t)
ISO Hardness Grade
· Work: Si 10 to 12% Al Alloy ･ fz ＝ 0.12mm/t Material Min.- Optimum -Max. Min.- Optimum -Max.
· Cutter: RF4100R 6 Teeth (1 Wiper) ･ap ＝ 0.5mm、Wiper ap ＝ 0.03mm
· Grade: SUMIDIA (DA1000) ･Dry DA1000
Aluminum Q 2000 to 3500 to 5000 0.05 to 0.13 to 0.20
N DA2200
Alloy
Q 1000 to 1750 to 2500 0.05 to 0.13 to 0.20 H1
Si content of over 12.6%
Rz(Highest Peak)：0.69μm Ra：0.092μm DA1000
Aluminum Q 400 to 600 to 800 0.05 to 0.13 to 0.20
N DA2200
Alloy
Q 200 to 300 to 400 0.05 to 0.13 to 0.20 H1
Note
The cutting conditions above are a guide. Actual conditions will need to be adjusted
■ RF Cutter Structure according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
Cap Screw ● Insert Setup
(Main Clamp)
Stopper BX0620 For setting of Carbide inserts with SUMIDIA inserts/ blade
RFS ●
● Roughing and finishing in the same process When using wiper edge
M Adjustment Screw
RFJ
Carbide Insert SUMIDIA Insert
0.03 to 0.05


Cartridge
SUMIDIA


RFR, RFF, RFFH
Screw
0.5


(Insert Attachment Screw)
BFTX0509N SUMIDIA Insert Wiper Insert
DC 1.1 1.0
Set Screw
SUMIDIA (Sub-clamp)
SUMIDIA Binderless BTD0510 CAUTIONS (For more details, refer to the instruction manual included with the product)
SUMICRYSTAL As it is possible to mix different types of inserts / blades, it is important
Cover to take note of the following.
RFC ● Do not mix reground and new inserts or even inserts with different
regrinding amount on the same cutter.
● Carbide and SUMIDIA inserts must be arrange in an alternate manner.
Screw ● Ensure proper balancing by fixing SUMIDIA inserts of blades on
FBUP2-A0-8 opposite positions of the cutter.

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