Каталог Sumitomo пластины с алмазными вставками Sumidia - страница 38

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SRFAluminium Alloy Milling Cutter

  • General Features The small diameter milling cutter SRF type for Aluminum alloy is most suited to high-efficiency machining of aluminum alloys on small machines.
  • Characteristics

D Best Suited For Small Machines

Especially reliable on BT30 class small machines.

D From Roughing To Finishing Processes Utilising SUMIDIA DA1000

Insert with a side edge of 5mm.

D Economical NF-type Inserts

NF-type SUMIDIA DA1000 inserts lower tooling costs.

D High Speed Cutting With SUMIDIA

Maximum spindle speeds of up to n = 20,000min-1

(Actual spindle speeds must be set within the rotational limits of your machine and arbor. )

D Simple design for insert run-out

Simple insert mounting design for easy yet precise tool adjustments.

  • Application Examples
Work (Work Material)Cutter Insert (Grade)Cutting Conditions n= Spindle Speed (min-1) vf= Feed Rate (mm/min) ap= Depth of Cut(mm)Results
Cam Case (ADC12)SRF50R NF-SNEW09T3ADTR (DA1000)n=6,000 vf=2,400 ap=0.512,000 pcs produced with no problems.
Computer Case (ADC12)SRF50R NF-SNEW09T3ADTR (DA1000)n=15,000 vf=7,500 ap=0.2Improved efficiency of endmill operation by 2.5 times.
Differential Case (ADC12)SRF63R NF-SNEW09T3ADTR (DA1000)n=8,000 vf=4,000 ap=0.5No obstructions on tool magazine when mounting ø63mm cutter on small machines.
  • Recommended Cutting Conditions

M Si content of 12.6% or less.

Work Cutting Speed v (m/min) Feed Rate f (mm/t)

ISO Hardness c z Grade

MaterialMin.- Optimum -Max.Min.- Optimum -Max.
AluminumQ
N2,000 to3,000to 4,000 0.05 to 0.13 to 0.20 DA1000
Alloy
Si content of over 12.6%
SUMIDIAAluminum
SUMIDIA BinderlessNQ400 to600 to 8000.05 to 0.13 to 0.20 DA1000

Alloy SUMICRYSTAL The cutting conditions above are a guide. Actual conditions will need to be adjusted Note according to machine rigidity, work clamp rigidity, cutting depth, and other factors.