Expanded 1 Mold Finish Master SUMIDIA Binderless NPDBS Type / NPDB Type Flute Ballnose Endmills Binderless General Carbon Alloy Pre- Tempered Hardened steel Stainless Ti alloy Aluminum Copper Hard brittle 1 steel steel steel hardened steel 45–55 55–60 60–65 steel Heat resistant Cast iron alloy alloy Graphite CFRP Carbide material PCD steel Die steel HRC HRC HRC alloy Flute G S Grade Side g Flat R Curve DC DN 15° Effective length RE DMM APMX LU LF Work material gradient angle ■ NPDBS Type Body (for standard finishing) Dimensions (mm) Ballnose radius Cutting Depth of Length Length Neck Shank Real effective length with respect to work Cat. No. Stock diameter cut diameter diameter material gradient angle RE DC APMX LU LF DN DMM 0.5 1 1.5 2 3 NPDBS 1010-004 D 0.1 0.2 0.1 0.4 40 0.18 4 0.44 0.45 0.46 0.47 0.49 1020-008 D 0.2 0.4 0.2 0.8 40 0.38 4 0.83 0.84 0.85 0.86 0.89 1030-010 D 0.3 0.6 0.3 1.0 40 0.58 4 1.05 1.08 1.10 1.13 1.20 1050-020 D 0.5 1.0 0.5 2.0 40 0.95 4 2.08 2.13 2.19 2.24 2.38 1100-030 D 1.0 2.0 1.0 3.0 40 1.95 4 3.13 3.20 3.27 3.35 3.53 Grade NPD10 ■ NPDB Type Body (for precision finishing) Dimensions (mm) Ballnose radius Cutting Depth of Length Length Neck Shank Real effective length with respect to work Cat. No. Stock diameter cut diameter diameter material gradient angle RE DC APMX LU LF DN DMM 0.5 1 1.5 2 3 NPDB 1010-004 D 0.1 0.2 0.1 0.4 40 0.18 4 0.44 0.45 0.46 0.47 0.49 1020-008 D 0.2 0.4 0.2 0.8 40 0.38 4 0.83 0.84 0.85 0.86 0.89 1030-010 D 0.3 0.6 0.3 1.0 40 0.58 4 1.05 1.08 1.10 1.13 1.20 1050-020 D 0.5 1.0 0.5 2.0 40 0.95 4 2.08 2.13 2.19 2.24 2.38 1100-030 D 1.0 2.0 1.0 3.0 40 1.95 4 3.13 3.20 3.27 3.35 3.53 Grade NPD10 ■ Recommended Cutting Conditions ■ Identification Detail (1) Use a machine with high rigidity for stable cutting. NPDB (S) 1 030 - 010 (2) Non-water soluble coolant recommended. Supply as a mist or external coolant. Take fire prevention precautions to avoid fire hazards caused by sparks igniting during machining or tool breakage. ① ② ③ ④ ⑤ (3) Shorten overhang as much as possible. Series code For standard No. of Ballnose Length below finishing flutes radius neck (4) Adjust cuttings conditions as necessary as machine rigidity and other conditions may vary. (5) Depth of cut shown in the table of conditions are maximum depths. Adjust the actual depth of cut to the desired machined surface finish. ● Flat surface finishing ● Copy finishing Work material Carbide Work material Carbide RE APMX Spindle speed Feed rate ap (mm) pf (mm) RE APMX Spindle speed Feed rate ap (mm) pf (mm) (mm) (mm) (min-1) (mm/min) (mm) (mm) (min-1) (mm/min) 0.1 0.4 40,000 100 0.001 0.001 0.1 0.4 40,000 100 0.001 0.001 0.2 0.8 40,000 150 0.001 0.001 0.2 0.8 40,000 150 0.002 0.001 p M 0.3 1.0 40,000 200 0.001 0.001 0.3 1.0 40,000 200 0.003 0.001 0.5 2.0 40,000 400 0.001 0.003 0.5 2.0 40,000 400 0.005 0.003 1.0 3.0 40,000 600 0.001 0.005 1.0 3.0 40,000 600 0.010 0.005 f SUMIDIA Note: A radius inspection score report is attached to the case.  Compatible with long neck type due to the size. Contact us for more information. SUMIDIA SUMIDIA Binderless SUMICRYSTAL M45