Каталог Sumitomo пластины с алмазными вставками Sumidia - страница 27
Навигация
Каталог Sumitomo токарные резцы (державки) для внутреннего точения
Каталог Sumitomo микроинструмент
Техническая информация Sumitomo
Каталог Sumitomo модульные системы для револьверных головок токарных станков
Каталог Sumitomo твердосплавные заготовки
Каталог Sumitomo фрезы со сменными пластинами
SEC-Wide Tool Holders
Exp anded SGW Type
■ Characteristics
● Enables efficient roughing of components with long shank.
● Produces coin-shaped chips that will not tangle with the
machinery or the work piece.
■ SUMIDIA Multifunctional Tools With Chipbreakers ■ Application Examples
SUMIDIA Break Master LD Type
● Achieves excellent chip control during traverse cutting/
grooving of aluminum alloy.
● Greatly improves work efficiency through eliminating
LD Type + DA1000
problems caused by chips.
10.0
● Stability and long tool life achieved through using high
strength material SUMIDIA DA1000.
9.0
Conventional product
Work material: Valve (A6061) Tool Cat. No.: KGV R2004-LD (DA1000)
Cutting conditions: vc = 250 m/min f = 0.10 mm/rev ap = 0.5 mm Wet
Multifunctional External Machining (Grooving / Traverse cutting)
When equipped with SUMIDIA insert
SGW LH2 LH2
CW
above center: 0.05 CW
Offset: 0
B
Height offset Offset: 0
General Turning
LH LH
■ Parts
above center: 0.35
LF LF
Height offset
H
* 45˚ 45˚
■ Holders Dimensions (mm) (For Torx holes)
Note: Use the SUMIDIA insert Height Width Length Depth of cut Neck
when performing traverse Cat. No. Stock Screw Wrench
H B LF LH2 LH
cutting.
SGW R1212 D 12 12 120 7.0 24.5
BFTX0410T8R 1.1 TRX08
SGW R1616 D 16 16 120 7.0 24.5
Note: The LF, LH2, and LH dimensions above indicate the dimensions when the carbide insert is attached. (The dimensions for when the SUMIDIA insert is attached is shown in the table below)
■ Inserts (Carbide) ■ Inserts (SUMIDIA)
2-RE0.1Effective length Effective length
2-RE0.1
6.3
CW
6.3
CW
L L
45˚ 45˚
8.0
8.0
Dimensions (mm) Dimensions (mm)
Coated carbide Width
M
of Depth of
cut Length Length cut Neck Effective SUMIDIA Width of Depth of
cut Length Length cut Neck Effective
Cat. No. Length Cat. No. Length
AC1030U AC530U CW L LF LH2 LH (mm) DA1000 CW L LF LH2 LH (mm)
D D D
SUMIDIA
KGV R400 4.0 21.0 120 7.0 24.5 6.3 KGV R2004-LD 2.0 19.7 118.7 5.7 23.2 4.0
KGV R500 D D 5.0 21.0 120 7.0 24.5 6.3 KGV R2504-LD D 2.5 19.7 118.7 5.7 23.2 4.0
KGV R600 D D 6.0 21.0 120 7.0 24.5 6.3 KGV R2506-LD D 2.5 21.2 120.2 7.2 24.7 5.5
Note: Dimensions LF, LH2, and LH above indicate holder dimensions when equipped with an insert.
■ Recommended Cutting Conditions SUMIDIA
SUMIDIA Binderless
Work material P M N N SUMICRYSTAL
Grade AC1030U DA1000
Machining details Grooving Grooving Traverse cutting
Rotation speed n (min-1) 4,000‒6,000 4,500‒8,000 4,500‒8,000
Feed rate f (mm/rev) 0.05‒0.15 0.07‒0.15 0.07‒0.15
Coolant Wet
Note: Use caution in regards to the spindle power when using this. If this tool is used with a small lathe, the machine may stop during machining due to insufficient spindle power.
Please use caution especially when machining carbon steel and stainless steel.
Recommended tightening torque (N・m) Caution: Re-griding the cutting edges of the SUMIDIA BreakMaster LD type may affect the chip control performance. ● mark: Standard stocked item (expanded product)
M27
Exp anded SGW Type
■ Characteristics
● Enables efficient roughing of components with long shank.
● Produces coin-shaped chips that will not tangle with the
machinery or the work piece.
■ SUMIDIA Multifunctional Tools With Chipbreakers ■ Application Examples
SUMIDIA Break Master LD Type
● Achieves excellent chip control during traverse cutting/
grooving of aluminum alloy.
● Greatly improves work efficiency through eliminating
LD Type + DA1000
problems caused by chips.
10.0
● Stability and long tool life achieved through using high
strength material SUMIDIA DA1000.
9.0
Conventional product
Work material: Valve (A6061) Tool Cat. No.: KGV R2004-LD (DA1000)
Cutting conditions: vc = 250 m/min f = 0.10 mm/rev ap = 0.5 mm Wet
Multifunctional External Machining (Grooving / Traverse cutting)
When equipped with SUMIDIA insert
SGW LH2 LH2
CW
above center: 0.05 CW
Offset: 0
B
Height offset Offset: 0
General Turning
LH LH
■ Parts
above center: 0.35
LF LF
Height offset
H
* 45˚ 45˚
■ Holders Dimensions (mm) (For Torx holes)
Note: Use the SUMIDIA insert Height Width Length Depth of cut Neck
when performing traverse Cat. No. Stock Screw Wrench
H B LF LH2 LH
cutting.
SGW R1212 D 12 12 120 7.0 24.5
BFTX0410T8R 1.1 TRX08
SGW R1616 D 16 16 120 7.0 24.5
Note: The LF, LH2, and LH dimensions above indicate the dimensions when the carbide insert is attached. (The dimensions for when the SUMIDIA insert is attached is shown in the table below)
■ Inserts (Carbide) ■ Inserts (SUMIDIA)
2-RE0.1Effective length Effective length
2-RE0.1
6.3
CW
6.3
CW
L L
45˚ 45˚
8.0
8.0
Dimensions (mm) Dimensions (mm)
Coated carbide Width
M
of Depth of
cut Length Length cut Neck Effective SUMIDIA Width of Depth of
cut Length Length cut Neck Effective
Cat. No. Length Cat. No. Length
AC1030U AC530U CW L LF LH2 LH (mm) DA1000 CW L LF LH2 LH (mm)
D D D
SUMIDIA
KGV R400 4.0 21.0 120 7.0 24.5 6.3 KGV R2004-LD 2.0 19.7 118.7 5.7 23.2 4.0
KGV R500 D D 5.0 21.0 120 7.0 24.5 6.3 KGV R2504-LD D 2.5 19.7 118.7 5.7 23.2 4.0
KGV R600 D D 6.0 21.0 120 7.0 24.5 6.3 KGV R2506-LD D 2.5 21.2 120.2 7.2 24.7 5.5
Note: Dimensions LF, LH2, and LH above indicate holder dimensions when equipped with an insert.
■ Recommended Cutting Conditions SUMIDIA
SUMIDIA Binderless
Work material P M N N SUMICRYSTAL
Grade AC1030U DA1000
Machining details Grooving Grooving Traverse cutting
Rotation speed n (min-1) 4,000‒6,000 4,500‒8,000 4,500‒8,000
Feed rate f (mm/rev) 0.05‒0.15 0.07‒0.15 0.07‒0.15
Coolant Wet
Note: Use caution in regards to the spindle power when using this. If this tool is used with a small lathe, the machine may stop during machining due to insufficient spindle power.
Please use caution especially when machining carbon steel and stainless steel.
Recommended tightening torque (N・m) Caution: Re-griding the cutting edges of the SUMIDIA BreakMaster LD type may affect the chip control performance. ● mark: Standard stocked item (expanded product)
M27