
25. Trouble Shooting 25.
| Troubles Check point Segments | Prevent uneven in feed of tap | Prevent over cutting on thread | Over-cutting of internal thread Prevent welding | Check cutting condition | Prevent unbalance on entering | |
| H | ardness | |||||
| Shape | ||||||
| Workpiece Bo Machine | red hole | ●Adjust a feed. �Feed according to pitch. | ●Provide bigger bored hole. | ●Prevent slanting of hole. | ●Provide countersinking on the hole entrance. | |
| Jigs, Holde | rs | �Use tap holder of floating type. | �Prevent vibrating of axis of tap. �Prevent centering-off with work piece. ●Use tap holder of floating type. | |||
| Cutting cond | ition | ●Reduce cutting speed. | ||||
| Lubricant | ●Use other cutting lubricant which prevents cold welding. ●Check the viscosity. | |||||
| On proces | s | |||||
| S | election | �Provide oxide surface treatment. �Use tap with oil hole. | ||||
| Tap | Design | �Provide small cutting angle. ●Adjust chamfer relief angle. �Check the width of thread margin. | ●Provide short thread length. | ●Reconsider number of flules of tap. | ●Reconsider length of cutting chamfer. | |
| R | e-grind | ●Remove burrs on teeth after re-grinding. ●Provide proper land. | ●Provide precise re-sharpening. | �Care for vibration. |
: Most suitable solution : Second most suitable solution