
25. Trouble Shooting 25.
Troubles Check point Segments
Hardness
Over-cutting of internal thread
Prevent uneven in Prevent over Prevent unbalance
Prevent welding Check cutting condition
feed of tap cutting on thread on entering
Shape
Workpiece
Bored hole
●Provide bigger bored hole.
●Prevent slanting of hole.
●Provide countersinking on the hole entrance.
●Adjust a feed. Machine Feed according to pitch.
| Use tap holder of floating | Prevent vibrating of axis of tap. | |||
| type. | Prevent centering-off with | |||
| Jigs, Holders | work piece. |
●Use tap holder of floating type. ●Reduce cutting speed. Cutting condition
●Use other cutting lubricant
which prevents cold welding. ●Check the viscosity. Lubricant
On process
Provide oxide surface treatment. Selection Use tap with oil hole.
Provide small cutting angle. ●Provide short thread length. ●Reconsider number of flules ●Reconsider length of cutting
of tap. chamfer. ●Adjust chamfer relief angle.
Tap Design Check the width of thread
margin.
●Remove burrs on teeth after ●Provide precise re-sharpening. Care for vibration.
re-grinding. Re-grind ●Provide proper land.
: Most suitable solution : Second most suitable solution