25. Trouble Shooting 25.

Troubles Check point SegmentsPrevent uneven in feed of tapPrevent over cutting on threadOver-cutting of internal thread Prevent weldingCheck cutting conditionPrevent unbalance on entering
Hardness
Shape
Workpiece Bo Machinered hole●Adjust a feed. �Feed according to pitch.●Provide bigger bored hole.●Prevent slanting of hole.●Provide countersinking on the hole entrance.
Jigs, Holders�Use tap holder of floating type.�Prevent vibrating of axis of tap. �Prevent centering-off with work piece. ●Use tap holder of floating type.
Cutting condition●Reduce cutting speed.
Lubricant●Use other cutting lubricant which prevents cold welding. ●Check the viscosity.
On process
Selection�Provide oxide surface treatment. �Use tap with oil hole.
TapDesign�Provide small cutting angle. ●Adjust chamfer relief angle. �Check the width of thread margin.●Provide short thread length.●Reconsider number of flules of tap.●Reconsider length of cutting chamfer.
Re-grind●Remove burrs on teeth after re-grinding. ●Provide proper land.●Provide precise re-sharpening.�Care for vibration.

: Most suitable solution : Second most suitable solution