Каталог Sumitomo фрезы со сменными пластинами - страница 83

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SEC-Wave Mill WEX Type ■ Application Examples ●Machine Component SUS304 WEX1000 ●Machine Component SS400 WEX1000 The WEX type achieves 1.3x the tool life of In spotface milling, the WEX type demonstrates the competitor's product in helical milling. low cutting force and stable milling, unlike the No.of Workpieces 60 competitor's product with unstable power. No.of Workpieces 150 40 1.5x the tool life of the competitor's product. 100 20 50 0 Competitor's Product 0 WEX Competitor's Product WEX Tool: WEX1020E (ø20) (Cutting Conditions) Tool: WEX1010EL (ø10) (Cutting Conditions) Insert: AXMT060204PDER-G vc=60m/min Insert: AXMT060204PDER-L vc=160m/min Grade: ACM300 Equipment：Vertical M/C BT30 fz=0.18mm/t Grade: ACP200 Equipment：Vertical M/C BT40 fz=0.08mm/t ap=1.0mm ap=5.0mm Dry Dry ●Block Material SUS316 WEX2000 ●Block Material SCM440 WEX3000 10% decrease in cutting force by using an E type breaker. Compared to the competitor's tools, the WEX type 1,600 leaves a cleaner side milling surface, enabling it to 1,400 Principal Force Cutting force (N) 1,200 Feed Force be used for finishing without changing tools. 1,000 800 Back Force (+) 600 Back Force (–) 400 200 0 -200 -400 E Type(ACM300) G Type(ACP300) Tool: WEX2050F (ø50) (Cutting Conditions) Tool: WEX3032E (ø32) (Cutting Conditions) Insert: AXMT123508PEER-E vc=180m/min Insert: AXMT170508PEER-G vc=200m/min Grade: ACM300 fz=0.15mm/t Grade: ACP200 fz=0.15mm/t ae=20mm ae=5mm ap=3mm Dry ap=10mm×3 times Dry H ●Die Parts Low Carbon Steel WEX3000 ●Injection Molds SKT4 WEX3000 Cutters The WEX type doubles the tool Compared to the competitor's product, the WEX Milling life of previous tools by performing type allows for stable milling with cutting longer without breakage. conditions increased 200% while achieving low Face cutting noise and good chip control. Additionally, Milling it leaves a good, glossy machined surface. Shoulder Milling High Feed Radius Multi- Purpose R/ Profiling Tool: WEX3032E (ø32) (Cutting Conditions) Tool: WEX3080F (ø80) (Cutting Conditions) Groove/ Insert: AXMT170508PEER-G vc=151m/min Insert: AXMT170508PEER-G vc=75m/min T-Slot Grade: ACP100 fz=0.2mm/t Grade: ACP200 fz=0.19mm/t Chamfering ae=25mm ae=80mm ap=5mm Wet ap=5mm Dry Aluminum/ Light Alloys High-Speed WEX3000 Cast Iron ●Machine Component SUS304 Tool: WEX3032E (ø32) Insert: AXMT170508PEER-E Cutting Distance：4,500mm Cutting Distance：1,650mm Grade: ACM300 (Cutting Conditions) vc=150m/min fz=0.15mm/t ae=10mm ap=3.0mm WEX WEX Comp. A Comp. B Dry The highly fracture-resistant substrate and hardened coating allows stable milling without breakage. H83