Каталог Sumitomo фрезы со сменными пластинами - страница 17

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SEC-Wave Mill WGX Type ■ Application Range Work Material Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting Work Material Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting Coated carbide ACP100 C Coated carbide ACK200 C P ACP200 K Ca鋳st鉄Iron P ACK300 St鋼eel ACP300 P P Cermet T4500A Coated carbide DL1000 N P Coated carbide ACM200 C M 非鉄金属 Non-Ferrous Metal Carbide スSテtSaンitneレleeスlss鋼 ACM300 H1 P The letters "C" and "P" at either end of each grade indicate coating type.  C ：CVD  P ：PVD Blank: Non-coated ■ Features of Coating C Super FF Coat（CVD : Chemical Vapor Deposition） Our company's proprietary CVD process "Super FF Coat", with coating stress control technology and ultra-fine coating particles, exhibits excellent wear resistance and high reliability. Achieves excellent chipping resistance thanks to the smoothness of the coating and coating stress control technology. High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible by hardening the coating layer. Achieves over 2 times longer tool life compared to conventional grades under the same cutting conditions. Characteristics of Coating Layer Fracture Resistance Coating Hardness：30% higher Coating Hardness TiCN (GPa) Super ZX Coat Coating surface roughness 50% reduction. WGX Alumina ACP100 50 Competitor's Product Special surface treatment H 40 improves chipping resistance Conventional coating 30 TiCN Conventional Grade Cutters Milling Super FF Coat 20 New ACP100 0 100 200 300 400 500 ACM200 Cutting Length until Breakage（mm） New ACK200 Substrate 0.05 0.10 0.15 0.20 Face Milling TiCN Finished Surface Roughness Ra（μm） Cross Section of Coating Work Material：S50C Drilled material Tool：WGX13100R（New ACP100） Cutting Conditions：vc=200m/min, f =0.45mm/rev, ap=2.0mm, ae=52.0mm Dry Shoulder Milling High Feed P New Super ZX Coat/Super ZX Coat（PVD : Physical Vapor Deposition） Radius The New Super ZX Coat utilizes our proprietary thin-layer technology and advanced nanotechnology to create a coating Multi- Purpose that consists of a thousand layers of alternating, nanometer-thick coatings (1 nanometer is 1 billionth of a meter). R/ Profiling Compared to conventional grades, the coating hardness has been increased by 40% and the oxidization starting temperature has been increased by 200°C. Groove/ High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible. T-Slot Achieves over 2 times longer tool life compared to conventional grades under the same cutting conditions. Chamfering Characteristics of Coating Layer Wear Resistance Aluminum/ Light Alloys Super ZX Coat High-Speed 60 300 Cast Iron Coating Hardness ︶ 250 ■ WGX Super ZX Coat Flank wear mm Competitor's Product ACP200 50 ︵ 200 Laminating cycle F CG従ora来ndv品eentional D 40 up to 10nm 150 ZX Coat 100 D F■ D （GPa）30 TiCN 50 DF■ DF■ D TiAIN New Super ZX Coat DF■ No. of Teeth New ACP200 DF■ z=1 20 TiN New ACP300 0 20 40 60 80 ACM300 Cutting Time (min) New ACK300 600 800 1,000 1,200 10nm Starting Temperature For Oxidization (°C) Cross Section of Coating（TEM Image） Equipment：M/C BT50 Work Material：S50C Tool：WGX13100R（New ACP200） Cutting Conditions：vc=200m/min, fz=0.2mm/t, ap=2.0mm, ae=52.0mm Dry H17