Каталог Sumitomo фрезы со сменными пластинами - страница 128

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High Efficiency Cutter for Aluminum Alloy Expansion HF Type ■ General Features The HF type high efficiency cutter for aluminum alloy achieves machining without burrs using a unique insert shape. New HFFH types with oil holes and BBT30 (BIG-PLUSTM) integrated arbor types are available. Work Material ・Aluminum alloys （ ） Not suitable for ・Other non-ferrous metal cast iron or steel. ■ Characteristics ● Achieves high-efficiency milling with vf of over 20,000mm/min thanks to its multi-edge design (3 edges per inch). High Feed, High-efficiency Milling with Multi-edge Design Conventional Tool 2,880mm/min fz=0.08mm/t 3.4 Times Machining Efficiency HFF12080R 9,800mm/min fz=0.16mm/t 0 2,500 5,000 7,500 10,000 vf (mm/min) ●Maximum Allowable Spindle Speed and Feed Rate Cutter Diameter n max vc fz Max. No. of Teeth vf Work：Aluminum Case (Frame Milling) (mm) (min-1) (m/min) (mm/t) (Edges) (mm/min) Tool：HFF12080R-25.4 (ø80 10 Flutes), ø80 11,000 2,763 to 0.2 10 to 22,000 Conventional (ø80 6 Flutes) ø100 9,500 2,983 to 0.2 12 to 22,800 ø125 7,500 2,944 to 0.2 15 to 22,500 ● Reduces burrs by using a double-chamfered cutting edge. Drastically reduces burrs by Conv. Edge Double-Chamfered Edge preventing the plastic deformation Main Chamfer that causes burrs. 25° 25° Sub Chamfer H Work Material：A6061 Blanks  0.416mm Burrs are formed. No Burrs Cutting Conditions：vc=3,142m/min, fz=0.10mm/t, Milling Cutters ap=0.5mm, Dry ● The wedge clamp with anti-scattering mechanism ensures safety and operability. Face When Clamping W When Unclamping Milling Shoulder Milling High Feed Anti-scattering Anti-scattering Stopper Stopper Radius Multi- N m 6.0 Enables Easy Run-Out Correction Purpose HFJ R/ Do not exceed the maximum allowable spindle speed (n max) specified for each cutter diameter. (*See the table on the upper right.) Profiling Groove/ ● Reduces running costs by significantly increasing the insert regrinding amount (to 1.8mm). T-Slot Chamfering Assuming the amount of regrinding Aluminum/ to be 0.2mm, an edge can be used Max. Regrinding Amount Light Alloys up to 10 times. High-Speed （* Given the condition of normal wear with ap of 1.4mm or less） 1.8mm Cast Iron Regrinding Portion The regrinding amount has been significantly increased compared to conventional screw-lock types. ● Improved chip evacuation with internal coolant (HFFH type and HFFH-BBT30 type) The effect of internal coolant controls chip blockages and packing in the work material and improves tool life. (Use an arbor that supports internal coolant.) *1 BIG-PLUSTM is a trademark of BIG DAISHOWA SEIKI CO., LTD. *2 Can also be used with BT30 spindle machines. H128