SEC-Sumi Dual Mill DGC Type ■ Application Examples Part/Work Material Automotive Component / Cast Steel Part/Work Material Machine Component / S50C Manufacturer Sumitomo Conventional Tool Manufacturer Sumitomo Conventional Tool Body DGCM13080R(ø80) ø80 Body DGCM13160R(ø160) ø160 Tool Insert SNMT13T6ANER-G Single-Sided Tool Insert SNMT13T6ANER-FG Single-Sided (8 Corners) (4 Corners) (8 Corners) (8 Corners) No. of Flutes 6 6 No. of Flutes 10 10 Grade ACP200 PVD Positive Type Grade ACP200 PVD Positive Type Cutting Speed(m/min) 160 160 Cutting Speed(m/min) 133 133 Feed (mm/t) 0.31 0.31 Feed (mm/t) 0.132 0.132 Feed Rate (mm/min) 1,184 1,184 Cutting Feed Rate (mm/min) 350 350 Cutting Conditions Axial Cutting Depth(mm) 2.5 2.5 Conditions Axial Cutting Depth(mm) 3 3 Cutting Width(mm) 60 60 Cutting Time (min) 287 287 No.of Workpieces 2 2 Dry/Wet Dry Dry Dry/Wet Wet Wet Achieving higher machining quality with less burr as Can be used under the same conditions as the single-sided inserts. compared to the conventional tool. Improved tool economy with double the number of corners. Part/Work Material Machine Component / Cast Steel Part/Work Material Automotive Component / Stainless Steel Manufacturer Sumitomo Conventional Tool Manufacturer Sumitomo Conventional Tool Body DGCM13125(ø125) ø125 Body DGC13100R(ø100) ø100 Tool Insert ONMT05T6ANER-G Double-Sided Tool Insert SNET13T6ANER-G Single-Sided (16 Corners) (8 Corners) (8 Corners) (4 Corners) No. of Flutes 8 8 No. of Flutes 5 5 Grade ACP200 PVD Positive Type Grade ACM300 PVD Positive Type Cutting Speed(m/min) 160 160 Cutting Speed(m/min) 150 150 Feed (mm/t) 0.29 0.29 Feed (mm/t) 0.15 0.15 Cutting Cutting Conditions Feed Rate (mm/min) 945 945 Conditions Feed Rate (mm/min) 360 360 Cutting Width(mm) 2.5 2.5 Axial Cutting Depth(mm) 2.0 2.0 H Dry/Wet Dry Dry Dry/Wet Wet Wet Improved tool economy with double the number of corners. In addition to double the number of corners, each corner Cutters Milling can achieve 3 times longer tool life than the conventional. ■ Recommended Cutting Conditions (SNMT / SNET) ■ Recommended Cutting Conditions (ONMT / ONET) Face Depth Depth Milling ISO Work Hardness Cutting Speed (c m/min) Feed Rate (z mm/t) of Cut Grade ISO Work Hardness Cutting Speed (c m/min) Feed Rate (z mm/t) of Cut Grade Shoulder Material Min.- Optimum- Max. Min.-Optimum- Max. (mm) Material Min.-Optimum-Max. Min.-Optimum-Max. (mm) Milling General Steel G 150- 200 -250 0.10- 0.25 -0.40 <4 ACP200 General Steel G 150- 200 -250 0.10- 0.30 -0.50 <2 ACP200 High Feed ACP300 ACP300 P G 180- 250 -350 0.10- 0.30 -0.45 ACP200 P G 180- 250 -350 0.10- 0.50 -0.50 ACP200 Radius Soft Steel <4 ACP300 Soft Steel <2 ACP300 Multi- Purpose Die Steel G 100- 150 -200 0.15- 0.25 -0.35 <4 ACP200 Die Steel G 100- 150 -200 0.15- 0.25 -0.30 <2 ACP200 ACP300 ACP300 R/ Profiling M Stainless Steel G 160- 200 -250 0.15- 0.23 -0.30 <3 ACM300 M Stainless Steel G 160- 200 -250 0.15- 0.23 -0.30 <2 ACM300 ACK200 ACK200 Groove/ T-Slot K Cast Iron G 100- 200 -250 0.10- 0.25 -0.40 <5 ACK300 K Cast Iron G 100- 200 -250 0.10- 0.30 -0.50 <2 ACK300 N Non-Ferrous Metal G 500-750-1000 0.15- 0.23 -0.30 <3 DL1000 The cutting conditions above are a guide. Actual conditions will need to be adjusted Chamfering Note according to machine rigidity, work clamp rigidity, cutting depth, and other factors. Note The cutting conditions above are a guide. Actual conditions will need to be adjusted Aluminum/ according to machine rigidity, work clamp rigidity, cutting depth, and other factors. Light Alloys High-Speed Cast Iron H29