High Speed Cutter for Aluminum Alloy RakeAngle Radial +4° 3mm 90° 10mm P M K N N SH RF 4000 Type 87° Steel Axial Stainless Steel Cast Iron Non-Ferrous Metal Aluminum Exotic Alloy Hardened Steel +10° H H H S G H H SUMIDIA Inserts Carbide Inserts High-speed Finishing for Non-Ferrous Metal RF4080R only 60 DCSFMS Fig 1 DCSFMS Fig 2 ø101.6 DCB DCB ø18 KWW KWW CBDP KDP CBDP KDP 32 LF LF ø32 DC DC ■ Body Inch DCX Dimensions (mm) DCX Cat. No. Stock Diameter Max. Diameter Boss Total Length Hole Size Grooving Width Grooving Depth Mounting Depth No. of Weight Fig DC DCX DCSFMS LF DCB KWW KDP CBDP Teeth (kg) RF 4080R D 80 82 60 50 25.40 9.5 6 30 6 0.7 1 4100R D 100 102 75 50 31.75 12.7 8 38 6 1.0 1 4125R D 125 127 75 63 38.10 15.9 10 38 8 1.6 1 4160R D 160 162 100 63 50.80 19.1 11 38 10 2.6 1 RF 4200R D 200 202 130 63 47.625 25.4 14 42 12 3.6 2 4250R 250 252 130 63 47.625 25.4 14 42 16 6.0 2 4315R 315 317 240 80 47.625 25.4 14 42 18 11.0 2 Cartridges, blades and inserts are sold separately * Please use a collar bolt for securing the cutter to the arbor. ■ Inserts / Cartridges P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel Grade Carbide DLC-Coat SUMIDIA SUMI CRYSTAL Cartridge High Speed/Light N N N N N Refer to page M50 for Fig 8 Fig 9 Application General Purpose N N N N details of SUMICRYSTAL. Roughing N N N N Cat. No. DL1000 DA1000 DA2200 SC10 Fig Cartridge H1 Cat. No. Stock Fig SDET 1204ZDFR D D Q Q Q 3 RFR D 8 (RFR) (RFF) NF-SNEW 1204ADFR Q Q D F Q 4 RFF D 9 * When using large depth of cut (ap = 3mm or longer) RFF(Others) with RF4080R, use RFFH unit. 120404ADFR-H Q Q D Q Q 5 *RFFH(RF4080R) D 9 (RFF is possible for normal cutting.) 1204ADFR-W Q Q D F Q 6 RFF D 9 H SNEW 1204ADFR-WS Q Q Q Q D 7 RFF D 9 * Wiper inserts are indicated by a -W or -WS suffix. -H indicates deep cutting (ap) insert Fig 3 Fig 4 Fig 5 Fig 6 ワWイipパeーr Inチsッerプt Fig 7 ワWイipパeーr Inチsッerプt Cutters Milling 12.7 12.7 12.7 12.75 12.75 12.7 4.76 12.7 4.8 4.78 12.7 9.5 4.78 11.70 2.3 4.78 11.70 4.76 12.7 15°15° 12.7 15°15° 12.7 15°15° 15°15° 202°0° Face 11.7 11.7 Milling 12.7 4.76 4.8 4.78 9.5 4.78 2.3 4.78 12.75 4.76 Shoulder 12.7 12.7 12.75 Milling ■ Parts Recommended Tightening Torque(N・m) ■ Blades / Dummy Blades High Feed Nm Cover Stopper Cap Set Screw Adjustment Screw Wrenches Wrench Radius Screw Screw Screw RFB RFBW RFD Multi- Main Clamp Sub-clamp Cover Attachment Insert Attachment Purpose TH050 R/ Profiling SUMIDIA TH025 Description Cat. No. DA2200 Groove/ RFT RFT T-Slot Nm Nm Nm SUMIDIA Blade RFB TH050 D Chamfering RFC RFS BX 10.0 BTD 3.0 FBUP2 RFJ BFTX 6.0 TH025 TTX20 SUMIDIA Wiper Blade RFBW D Aluminum/ 0620 0510 -A0-8 0509N RFT Dummy Blade RFD D(Steel) Light Alloys * Protect the body as well as maintain High-Speed ■ Internal Coolant Attachments Cast Iron Use an internal coolant holder or a standard clamp bolt with coolant hole when using internal coolant. balance by using dummy blades for unused teeth. Typical examples are given in the table below. For standards, contact each manufacturer directly. ■ External Setting Parts Body Cat. No. Internal Coolant Holder Standard Clamp Bolt with Coolant Hole (Ex.) Cartridge design allows inserts to be mounted away MST Corporation Big Daishowa Seiki Co. Ltd. from the machine with high precision. RF 4080R Q MBC-M12 TMBA-M12 RF 4100R Q MBC-M16 TMBA-M16 RF 4125R Q MBC-M20 TMBA-M20 RF 4160R Q MBC-M24 TMBA-M24 RF 4200R RF-CLT Q Q RF 4250R RF-CLT Q Q RF 4315R RF-CLT Q Q Direction of Coolant Supply Internal Coolant Holder Standard Clamp Bolt with Coolant Hole Setting Gauge Clamp Jig RF-CLT (Standard stocked item) [Ex.]MBC-M12 to M24(Sold Separately) RF-SET(Sold separately, Standard stocked item) RF-JIG(Sold separately, Standard stocked item) Fmark : To be replaced by new item (Please confirm stock availability) H135