Important Notes for Wiper Inserts

Machining Program Correction Guide for DNMX Type Wiper Insert (Unit: mm)

① Cutting edge position correction (tool offset)

  • Nose radius

The cutting edge for this insert differs from those of ISO standard B

inserts. Adjust the dimensions in the X-axis and Z-axis directions, as

shown on the right. External turning

External turning
Note: The correction valuesX-axisZ-axis
in the X-axis direction are positive forNose radius R0.4-0.14-0.02
internal turning.Nose radius R0.8-0.14-0.02
Nose radius R1.2-0.1-0.03

X-axis Machining program correction for corners Z-axis compensation

(provided that the correction in step has been performed) Z-axis

Adjust the corner radius to prevent the insert from gouging the Wiper nose radius corner with respect to the programmed tool path. After tool offset

Programmed corner radius = Actual corner radius + Radius correction value Normal insert nose radius Example: Machining an R4.0 corner (with a 0.8 mm nose radius) ② Radius gouging Programmed corner radius R4.07

0.03 R4.0 + R0.07 Z-axis (+)

Radius compensation Actual corner radius Normal insert nose radius profile R4.0

Radius Gouging correction

Nose radius R0.40.02+R0.04
Nose radius R0.80.03+R0.07
Nose radius R1.20.08+R0.18

③ Machining program correction for tapers (provided that the correction in step ① has been performed) Taper turning causes gouging or unmachined surfaces with respect to the programmed tool path. Adjust the tool in the normal direction as shown below.

C

D

R

S

T

V

W

he positive va he negative v Nose radius R0.4 Nose radius R0.8 Nose radius R1.2lues ind alues in -25`°` 0.08 0.09 0.05icate go dicate u Tape -20`°` 0.07 0.08 0.05uging. nmachi r Angle -15`°` 0.05 0.06 0.05ned surf ( ) -10`°` 0.04 0.05 0.03aces. -5`°` 0.02 0.02 0.02Unm: achined=60° surface0 ExamplN W i .05mm Feed direction Normal dire e: Machining 60° aormal in iper no i ction nd 20°sert no se profil tapersse radiu ie with as after Feed d 0.8 mtool off irection m noseset radiuNormal direction s:=20° Gouging0.08mm
0`°`5`°`10`°`15`°`20`°`25`°`30`°`35`°`Taper angle ( ) 40`°` 45`°` 50`°`55`°`60`°`65`°`70`°`75`°`80`°`85`°`90`°`
Nose radius R0.40.000.000.00-0.01-0.01-0.01-0.02-0.02-0.03 -0.03 -0.04-0.05-0.05-0.05-0.03-0.02-0.02-0.010.00
Nose radius R0.80.000.010.020.030.030.030.030.020.01 0.00 -0.02-0.03-0.05-0.04-0.03-0.02-0.010.000.00
Nose radius R1.20.000.020.040.060.070.080.080.070.06 0.05 0.030.00-0.03-0.02-0.010.000.010.000.00