
●In order to improve positioning accuracy of projection and shank tolerance, MHCDS has the cutting edge only on one end.
●To increase centrality, drill point has 3 rakes and X thinning design, which enables high speed cutting and feeding. ●Increased centrality leads to great improvement of surface finish and circularity of center-drilled hole.
| Great extension of tool life with MHCDS | <After drilling 480 holes> | <After drilling 480 holes> | |||
| Large wear | Small wear | ||||
| Right pictures show difference of | Cutting condition [ 3×60°×8 ] |
| the damage on cutting edge | Work material | S55C |
| between CD-S and MHCDS after | Cutting speed | 30m/min (1,200min-1) |
| Feed | 0.15mm/rev | |
| 480 hole cuttings under same | ||
| Machine | NC lathe | |
| cutting condition (stated in right) | Cutting Fluid | Water soluble cutting fluid |
MHCDS has smaller wear and edge damage. This tells we can continue to use MHCDS further. CD-S MHCDS
Under the cutting condition stated above, the surface finish of center-drilled hole has greatly been improved. Circularity of center drilled hole as well as run-out tolerance of turning axis has been improved. 90 135 45 μm Surface roughness of center drilled 60°face 180 0
225 315 100μm 270
0.5 1.0 1.5 2.0 mm ×100
Enlarged picture Circularity of center drilled 60°face Recommended cutting condition ●Material : Carbon Steels(S55C) Alloy Steels(SCM440)
| Designation Dc×θ×Ds | Feed (mm/rev) | Revolution speed (min-1) |
| 1×60゜×4 | 01 | 3,800 |
| 1.5×60゜×5 | . | 2,400 |
| 2×60゜×6 | 1,900 | |
| 2.5×60゜×8 | 0.15 | 1,500 |
| 3×60゜×8 | 1,200 | |
| 4×60゜×10 | 1,000 | |
| 5×60゜×12 | 0.2 | 800 |
| 6×60゜×16 | 600 |